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High performance wear and corrosion resistant coatings by novel cladding techniques

Research output: Chapter in Book/Report/Conference proceedingConference contributionScientificpeer-review

Standard

High performance wear and corrosion resistant coatings by novel cladding techniques. / Tuominen, J.; Näkki, J.; Pajukoski, H.; Nyyssönen, T.; Ristonen, T.; Peltola, T.; Vuoristo, P.

Surface Modification Technologies XXVIII: Proceedings of the 28th International Conference on Surface Modification Technologies. ed. / T.S. Sudarshan; P. Vuoristo; H. Koivuluoto. Valardocs, 2015. p. 105-117.

Research output: Chapter in Book/Report/Conference proceedingConference contributionScientificpeer-review

Harvard

Tuominen, J, Näkki, J, Pajukoski, H, Nyyssönen, T, Ristonen, T, Peltola, T & Vuoristo, P 2015, High performance wear and corrosion resistant coatings by novel cladding techniques. in TS Sudarshan, P Vuoristo & H Koivuluoto (eds), Surface Modification Technologies XXVIII: Proceedings of the 28th International Conference on Surface Modification Technologies. Valardocs, pp. 105-117, International Conference on Surface Modification Technologies, Finland, 1/01/00.

APA

Tuominen, J., Näkki, J., Pajukoski, H., Nyyssönen, T., Ristonen, T., Peltola, T., & Vuoristo, P. (2015). High performance wear and corrosion resistant coatings by novel cladding techniques. In T. S. Sudarshan, P. Vuoristo, & H. Koivuluoto (Eds.), Surface Modification Technologies XXVIII: Proceedings of the 28th International Conference on Surface Modification Technologies (pp. 105-117). Valardocs.

Vancouver

Tuominen J, Näkki J, Pajukoski H, Nyyssönen T, Ristonen T, Peltola T et al. High performance wear and corrosion resistant coatings by novel cladding techniques. In Sudarshan TS, Vuoristo P, Koivuluoto H, editors, Surface Modification Technologies XXVIII: Proceedings of the 28th International Conference on Surface Modification Technologies. Valardocs. 2015. p. 105-117

Author

Tuominen, J. ; Näkki, J. ; Pajukoski, H. ; Nyyssönen, T. ; Ristonen, T. ; Peltola, T. ; Vuoristo, P. / High performance wear and corrosion resistant coatings by novel cladding techniques. Surface Modification Technologies XXVIII: Proceedings of the 28th International Conference on Surface Modification Technologies. editor / T.S. Sudarshan ; P. Vuoristo ; H. Koivuluoto. Valardocs, 2015. pp. 105-117

Bibtex - Download

@inproceedings{3062817e5eff4940a0218c431f68442a,
title = "High performance wear and corrosion resistant coatings by novel cladding techniques",
abstract = "In the field of surface engineering, cladding or overlay welding is a group of coating methods used in manufacturing fusion-bonded thick metallic and metal matrix composite (MMC) coatings on a wide variety of metallic base materials with varying degree of deposition rate, dilution and heat input. Growing demands for more material-, energy- and cost-effective overlay welding processes as well as sustainable solutions for performance-critical applications have boosted to develop methods that are capable of producing low diluted and fusion-bonded single layer coatings with high deposition rates. Such novel cladding methods include for instance laser-based high power laser cladding, coaxial hot-wire laser cladding, laser-arc hybrid cladding, non-laser-based Cold Metal Transfer (CMT) cladding and methods that utilize high intensity infrared (IR) light. This paper introduces some of such highly innovative cladding techniques and highlights some microstructural and geometrical features, abrasion and sliding wear, and wet corrosion properties of Fe-, Ni- and Co-based metallic coatings manufactured by novel laser and CMT cladding methods. The research results evidence that with the choice of optimal processing parameters, novel cladding techniques are capable of manufacturing high performance weld overlays with the properties equivalent or near to corresponding wrought alloys and reference overlays with net deposition rates of approximately 5 kg/h and more. Overall, the presented work suggests that discussed methods have high potential in surfacing of new and remanufacturing of service-damaged surfaces in high value components, in building up complex features on existing components and also in near net shape additive manufacturing of functional 3D objects.",
keywords = "Cladding, Additive manufacturing, Laser, CMT, Metallien 3D-tulostus, 3D printing, Remanufacturing, Uudelleenvalmistus, Digital manufacturing, Digitaalinen valmistus",
author = "J. Tuominen and J. N{\"a}kki and H. Pajukoski and T. Nyyss{\"o}nen and T. Ristonen and T. Peltola and P. Vuoristo",
note = "xoa ei tarkistettu EXT={"}N{\"a}kki, J.{"} ORG=mol,0.5 ORG=mei,0.5",
year = "2015",
month = "1",
language = "English",
pages = "105--117",
editor = "T.S. Sudarshan and P. Vuoristo and H. Koivuluoto",
booktitle = "Surface Modification Technologies XXVIII",
publisher = "Valardocs",

}

RIS (suitable for import to EndNote) - Download

TY - GEN

T1 - High performance wear and corrosion resistant coatings by novel cladding techniques

AU - Tuominen, J.

AU - Näkki, J.

AU - Pajukoski, H.

AU - Nyyssönen, T.

AU - Ristonen, T.

AU - Peltola, T.

AU - Vuoristo, P.

N1 - xoa ei tarkistettu EXT="Näkki, J." ORG=mol,0.5 ORG=mei,0.5

PY - 2015/1

Y1 - 2015/1

N2 - In the field of surface engineering, cladding or overlay welding is a group of coating methods used in manufacturing fusion-bonded thick metallic and metal matrix composite (MMC) coatings on a wide variety of metallic base materials with varying degree of deposition rate, dilution and heat input. Growing demands for more material-, energy- and cost-effective overlay welding processes as well as sustainable solutions for performance-critical applications have boosted to develop methods that are capable of producing low diluted and fusion-bonded single layer coatings with high deposition rates. Such novel cladding methods include for instance laser-based high power laser cladding, coaxial hot-wire laser cladding, laser-arc hybrid cladding, non-laser-based Cold Metal Transfer (CMT) cladding and methods that utilize high intensity infrared (IR) light. This paper introduces some of such highly innovative cladding techniques and highlights some microstructural and geometrical features, abrasion and sliding wear, and wet corrosion properties of Fe-, Ni- and Co-based metallic coatings manufactured by novel laser and CMT cladding methods. The research results evidence that with the choice of optimal processing parameters, novel cladding techniques are capable of manufacturing high performance weld overlays with the properties equivalent or near to corresponding wrought alloys and reference overlays with net deposition rates of approximately 5 kg/h and more. Overall, the presented work suggests that discussed methods have high potential in surfacing of new and remanufacturing of service-damaged surfaces in high value components, in building up complex features on existing components and also in near net shape additive manufacturing of functional 3D objects.

AB - In the field of surface engineering, cladding or overlay welding is a group of coating methods used in manufacturing fusion-bonded thick metallic and metal matrix composite (MMC) coatings on a wide variety of metallic base materials with varying degree of deposition rate, dilution and heat input. Growing demands for more material-, energy- and cost-effective overlay welding processes as well as sustainable solutions for performance-critical applications have boosted to develop methods that are capable of producing low diluted and fusion-bonded single layer coatings with high deposition rates. Such novel cladding methods include for instance laser-based high power laser cladding, coaxial hot-wire laser cladding, laser-arc hybrid cladding, non-laser-based Cold Metal Transfer (CMT) cladding and methods that utilize high intensity infrared (IR) light. This paper introduces some of such highly innovative cladding techniques and highlights some microstructural and geometrical features, abrasion and sliding wear, and wet corrosion properties of Fe-, Ni- and Co-based metallic coatings manufactured by novel laser and CMT cladding methods. The research results evidence that with the choice of optimal processing parameters, novel cladding techniques are capable of manufacturing high performance weld overlays with the properties equivalent or near to corresponding wrought alloys and reference overlays with net deposition rates of approximately 5 kg/h and more. Overall, the presented work suggests that discussed methods have high potential in surfacing of new and remanufacturing of service-damaged surfaces in high value components, in building up complex features on existing components and also in near net shape additive manufacturing of functional 3D objects.

KW - Cladding

KW - Additive manufacturing

KW - Laser

KW - CMT

KW - Metallien 3D-tulostus

KW - 3D printing

KW - Remanufacturing

KW - Uudelleenvalmistus

KW - Digital manufacturing

KW - Digitaalinen valmistus

M3 - Conference contribution

SP - 105

EP - 117

BT - Surface Modification Technologies XXVIII

A2 - Sudarshan, T.S.

A2 - Vuoristo, P.

A2 - Koivuluoto, H.

PB - Valardocs

ER -