Research output: Other conference contribution › Paper, poster or abstract › Scientific
Research output: Other conference contribution › Paper, poster or abstract › Scientific
A beam of variable-energy positrons, whose back-diffusion probability is measured as a function of positron implantation energy, is applied to studies of depth distribution of sputtering damage in aluminum. The defects are produced by argon ion bombardment of an Al(110) surface in ultra-high vacuum. We have varied the Ar+ energy, incident angle and dose, as well as sputtering and annealing temperatures. The extracted defect profiles have typically a narrow peak at the surface with a width of 10-20 A and a broader tail extending down to 50-100 Å. The shape of the defect profile varies only slightly with the sputtering energy and angle. Defect production at less than 1 keV Ar+ energies is typically 1-5 vacancies per incident ion. The defect profiles become fluence-independent at about 2 × 1016 Ar+ cm-2. The defect density at the outer atomic layers saturates at high argon fluences to a few at%, depending on sputtering conditions. The sputtering temperature (below or above the vacancy migration stage at 250 K) has little effect on vacancy profiles. Defects anneal out gradually between 100 °C and 400 °C. Sputtering damage was also evaluated with the molecular dynamics technique. The shape and depth scale of the simulated collision cascades are in agreement with the experimentally extracted quantities.
Research output: Contribution to journal › Article › Scientific › peer-review
Research output: Book/Report › Master's Thesis › Scientific
Research output: Contribution to journal › Article › Professional
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific
Thermally sprayed hardmetal coatings were produced to provide improved erosion wear compared to conventional cast GX4CrNi13-4 martensitic steel (CA6NM) used in hydro turbine components. Sprayed coatings and reference materials were tested with high-speed slurry pot tester using either fine or coarse quartz as the erosive media. Additional erosion tests were carried out with centrifugal dry erosion tester. Tungsten carbide based coatings provided the highest wear resistance due to the high hardness and even distribution of the fine carbide particles. The cast 13-4 steel samples experienced up to 180 times higher wear rates in fine quartz slurry and up to 36 times higher wear rates in coarse slurry compared to the sprayed coatings.
INT=msee,"Rubio Peregrina, S."
Research output: Contribution to journal › Article › Scientific
Hardness has been considered the main factor controlling the abrasive wear of steels. However, microstructure also affects the wear behavior. Four steels with different microstructures were produced with a Gleeble 3800 thermomechanical simulator and tested for abrasive wear behavior. Different cooling rates and heat treatments were applied to obtain a surface hardness of approximately 450 HV. Mainly tempered martensite, pearlite and some bainite could be observed in the microstructures. Scratch testing with a CETR UMT-2 tribometer was conducted to produce wear tracks. The results revealed that each steel showed distinct wear behavior.
Research output: Contribution to journal › Article › Scientific
Plasma sprayed chromia coatings are known to have excellent corrosion and wear properties in highly acidic conditions at ambient and elevated temperatures. In applications requiring extremely good corrosion resistance, the whole components are usually made of a corrosion resistant alloy. For increased adhesion of the ceramic coating to the corrosion resistant substrate material, thermally sprayed metallic bond coatings are used. It is well known that the corrosion environment in such bond coatings between the ceramic top coating and the substrate can be extremely difficult due to the absence of dissolved oxygen, increased concentration of the corrosive electrolytes under the top coating, and galvanic and crevice corrosion mechanisms inside the coating structure. When bond coatings are used, it is of high importance to select the bond layer chemistry and method of production so that the bond coating can survive in such harsh conditions. In the present study, four different bond coatings were studied to evaluate their performance in corrosive acidic electrolytes. The coatings studied were HVOF sprayed Ni-20Cr, Hastelloy C-276 and Ultimet alloy coatings, and plasma sprayed tantalum coating. The substrate material was a solid Hastelloy C-276 metal alloy. The top coating used was plasma sprayed Cr2O3. Corrosion properties of various coating types were studied by electrochemical measurements in sulfuric acid solutions with various concentrations at RT, and by immersion tests at RT and at the temperature of 60°C. The coating microstructures were studied before and after the corrosion tests. The results showed that HVOF sprayed Ni-20Cr and Ultimet alloy coatings were significantly attacked by the sulfuric acid electrolyte, whereas HVOF sprayed Hastelloy C-276 and plasma sprayed Ta coatings performed significantly better.
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review
Process time in air gap region is one of the most important variables in the coating property development, when the molten polymer is moving from the die exit into the nip region in extrusion coating. Coating property evolvement of different LDPE grades are presented in the paper. The importance of the throughput rate and line speed to the process times is discussed by considering the effect of molecular structure of different polyolefins. The draw down ratio based on the grammage measurements is proposed to use in the practical situations.
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review
In this work ultraviolet A (UVA) light controlled photocatalytic activity of TiO2 nanoparticles is utilized on paper, paperboard, and plastic films for controlled wetting and oxygen sensors for modified atmosphere packages (MAPs). A liquid flame spray (LFS) process is used for a large-area TiO2 nanoparticle deposition on natural fibre based substrates such as paperboard that results in a superhydrophobic surface. Controlled wettability is achieved using an UVA light activation that converts the surface to hydrophilic whereas an oven heat treatment recovers the initial superhydrophobicity. On the other hand, a TiO2 nanoparticles with methylene blue (MB) dye is used to detect the presence of oxygen in modified atmosphere packages. We believe that photocatalytically active surfaces with tailorable properties will find many applications in the near future, for example, with printed functional devices.
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review
Conference presentation, unpublished in proceedings.
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review
Complexity in dynamics and mechanism of supersonic flame formation and effects of processing variables has made the understanding of interaction of particles and flame a difficult task. Lack of such understanding limits the possibilities of controlling the process to obtain desired in-flight particles temperature and velocity and consequent particles state. This problem is even more pronounced in TS systems with no dedicated decoupled temperature and velocity controlled regime. Different approaches based on total volume flow, back pressure and fuel to oxygen ratio have been examined to address the robustness of each approach to control the temperature and velocity. WC-CoCr material was used employing DJ-2600 torch. A guideline to control the in-flight particles temperature and velocity based on process variables is provided. A process map was developed to establish a correlation between process, in-flight particles state, microstructure, properties and performance.
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review
Liquid flame spray process (LFS) was used for depositing TiOx and SiOx nanoparticles on paperboard to control wetting properties of the surface. By the LFS process it is possible to create either superhydrophobic or superhydrophilic surfaces. Changes in the wettability are related to structural properties and chemical composition of the surface, which were characterized using scanning electron microscope (SEM), atomic force microscope (AFM) and X-ray photoelectron spectroscopy (XPS). The surface properties can be ascribed as a correlation between wetting properties of the paperboard and the surface texture created by nanoparticles. Surfaces can be produced inline in a one step roll-to-roll process without need for additional modifications. Furthermore, functional surfaces with adjustable hydrophilicity or hydrophobicity can be fabricated simply by choosing appropriate liquid precursors.
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review
Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review
This review article highlights and summarizes the recent developments in the field of surface modification methods for aramid fibers. Special focus is on methods that create a multifunctional fiber surface by incorporating nanostructures and enabling mechanical interlocking. To give a complete picture of adhesion promotion with aramids, the specific questions related to the challenges in aramid-matrix bonding are also shortly presented. The main discussion of the surface modification approaches is divided into sections according to how material is added to the fiber surface; (1) coating, (2) grafting and (3) growing. To provide a comprehensive view of the most recent developments in the field, other methods with similar outcomes, are also shortly reviewed. To conclude, future trends and insights are discussed.
Research output: Contribution to journal › Review Article › Scientific › peer-review
This feature article focuses on the highlights in the development of photonic polymer coatings that can change their volume or surface topology in a reversible, dynamic fashion when exposed to an external stimulus. Topographic response is established using hydrogels or liquid crystal polymer networks. By changing the surface corrugation in response to light various functional coating properties can be modulated, for instance wettability and/or mechanical friction. The same volume changes in photonic coatings caused by different stimuli lead to changes in light reflection.
EXT="Stumpel, Jelle"
Research output: Contribution to journal › Review Article › Scientific › peer-review
Our study focuses on understanding the damage tolerance and performance reliability of WC-CoCr coatings. In this paper, the formation of HVOF-sprayed tungsten carbide-based cermet coatings is studied through an integrated strategy: First-order process maps are created by using online-diagnostics to assess particle states in relation to process conditions. Coating properties such as hardness, wear resistance, elastic modulus, residual stress, and fracture toughness are discussed with a goal to establish a linkage between properties and particle characteristics via second-order process maps. A strong influence of particle state on the mechanical properties, wear resistance, and residual stress stage of the coating was observed. Within the used processing window (particle temperature ranged from 1687 to 1831 °C and particle velocity from 577 to 621 m/s), the coating hardness varied from 1021 to 1507 HV and modulus from 257 to 322 GPa. The variation in coating mechanical state is suggested to relate to the microstructural changes arising from carbide dissolution, which affects the properties of the matrix and, on the other hand, cohesive properties of the lamella. The complete tracking of the coating particle state and its linking to mechanical properties and residual stresses enables coating design with desired properties.
Research output: Contribution to journal › Review Article › Scientific › peer-review
Protective coatings are needed for metallic interconnects used in solid oxide fuel cell (SOFC) stacks to prevent excessive high-temperature oxidation and evaporation of chromium species. These phenomena affect the lifetime of the stacks by increasing the area-specific resistance (ASR) and poisoning of the cathode. Protective MnCo2O4 and MnCo1.8Fe 0.2O4 coatings were applied on ferritic steel interconnect material (Crofer 22 APU) by high velocity oxy fuel spraying. The substrate-coating systems were tested in long-term exposure tests to investigate their high-temperature oxidation behavior. Additionally, the ASRs were measured at 700 C for 1000 h. Finally, a real coated interconnect was used in a SOFC single-cell stack for 6000 h. Post-mortem analysis was carried out with scanning electron microscopy. The deposited coatings reduced significantly the oxidation of the metal, exhibited low and stable ASR and reduced effectively the migration of chromium.
Research output: Contribution to journal › Review Article › Scientific › peer-review
Heat exchanger surfaces of waste to energy and biomass power plant boilers experience often severe corrosion due to very aggressive components in the used fuels. High velocity oxy-fuel (HVOF) coatings offer excellent protection for boiler tubes against high temperature corrosion due to their high density and good adherence to the substrate material. Several thermal spray coatings with high chromium content were sprayed with HVOF technique. Their mechanical properties and high temperature corrosion resistance were tested and analyzed. The coating materials included NiCr, IN625, Ni-21Cr-10W-9Mo-4Cu, and iron-based partly amorphous alloy SHS9172 (Fe-25Cr-15W-12Nb-6Mo). High temperature corrosion testing was performed in NaCl-KCl-Na2SO4 salt with controlled H2O atmosphere at 575 and 625 C. The corrosion test results of the coatings were compared to corrosion resistance of tube materials (X20, Alloy 263 and Sanicro 25).
Research output: Contribution to journal › Review Article › Scientific › peer-review
Lubricated icephobic coatings were fabricated by flame spraying with hybrid feedstock injection. In this one-step process, composite coatings were produced by spraying a matrix material from a combustion flame spray gun and a lubricating additive from an injector, externally to the flame. External injection avoided possible thermal degradation of the heat sensitive additive during spraying. Inexpensive and widely available feedstock materials were used, polyethylene as the matrix and solid cottonseed oil as the lubricating additive. The coating properties were investigated by thermal and chemical analyses, surface roughness and wettability measurements at room temperature and in cold conditions. The icephobic behaviour was evaluated by accreting ice from supercooled water droplets in the icing wind tunnel. Ice adhesion was measured by the centrifugal ice adhesion test. The results showed that lubricant addition improved the icephobic performance of the coatings. Moreover, cooling the flame temperature with compressed air addition reduced thermal degradation of polymers. This was beneficial for the icephobic behaviour, thus lowering the shear ice adhesion strength down to 23 kPa ± 6 kPa. In conclusion, lubricated icephobic coatings were successfully produced by combining the hybrid feedstock injection and the thorough optimization of process parameters. This approach provides a potential surface engineering solution for the industrial sectors facing icing problems.
Research output: Contribution to journal › Article › Scientific › peer-review
In many applications, rubber linings protect metal surfaces from the environment and prolong the service life of the metal components significantly. The loss of adhesion and resulting premature failure at the rubber-metal interface may generate an un-planned shutdown and production losses. This work focuses on the effect of various sand blasting methods on the long-term adhesion between bromobutyl rubber and stainless steel in a hot and humid environment. Softer austenitic stainless steel and harder, chemically more resistant super duplex stainless steel grades were used as substrates. It was found, that the developed interfacial area ratio Sdr, which is the additional surface area contributed by the texture as compared to the planar definition area, had the best correlation with the sand blasting media characteristics, namely to the hardness. The proportionality between other sand blasting medium characteristics and the Sdr value was poor. The initial adhesion between the rubber and the substrates was defined by the cohesive strength of the rubber and unaffected by the substrate characteristics and the sand blasting medium contaminants on the substrates. After a 4–12-week exposure in hot and humid environment, the use of corrosive sand blasting medium (steel grit) resulted in significant adhesion loss whereas the use of inert sand blasting media (feldspar or corundum) maintained the adhesion better. However, the adhesion system at the interface degraded causing performance loss. Neither the better corrosion resistance of super duplex stainless steel nor increased surface roughness improved the reliability of rubber lining in extreme conditions.
EXT="Lindgren, M."
EXT="Laihonen, P."
EXT="Juutilainen, M."
Research output: Contribution to journal › Article › Scientific › peer-review
An initial friction peak typically occurs in a dry self-mated quenched and tempered steel fretting contact in gross sliding conditions. The peak is related to adhesive friction and wear, which causes non-Coulomb friction. An early surface degradation including cracks may occur. To avoid such a peak, different media were studied using a flat-on-flat fretting test device with a large annular contact. All the media decreased the initial friction peak in comparison to the dry reference case, and in one series the peak was completely removed. The peak could often be delayed by lubrication. The steady-state coefficient of friction values mostly remained at similar levels to those of the dry contact, but decreased when oil was applied. Nevertheless, some surface damage occurred in every test, with varying amounts of wear.
Research output: Contribution to journal › Article › Scientific › peer-review
Tribocorrosion behaviour of tin bronze was examined in NaCl environments using two counterbodies: inert alumina and reactive bearing steel. The results with inert counterbody disclosed growing alloy losses with increasing potential, due to wear-influenced corrosion. Degradation progressed through the development, modification and removal of corrosion products, exposing fresh surface for the environment. With reactive counterbody, galvanic coupling between the two metals played an important role in the behaviour of the tribopair. At the lowest potential, where counterbody corrosion progressed slowly, the metals were in a direct mechanical contact, introducing wear in the ploughing mode in tin bronze. At anodic potentials, counterbody provided cathodic protection to tin bronze, with most material losses occurring in the counterbody by corrosion and wear-influenced corrosion.
Research output: Contribution to journal › Article › Scientific › peer-review
Nanowires are of interest for gas sensing application due to their one dimensional nature and size approaching quantum confinement limit, best studied in single nanowire devices. The reaction between gases and the semiconductor surface is better exploited when one, or few nanowires are involved. Yet, the widespread use of single nanowire devices is prevented by the need of expensive techniques to fabricate contacts. Here we applied the Langmuir-Blodgett technique to align ZnO nanowires between electrodes being two microns apart in a configuration that possess both the quality of single nanowire devices and the advantages of multiple nanowires. We achieved alignment without using lithography, so the procedure is inexpensive and scalable. As a proof of concept, we demonstrated that the obtained chips are suitable for sensing of NO2, either at 200 °C or at room temperature with light activation. We discussed the obtained sensing parameters as a function of supra and sub-bandgap photoactivation.
Research output: Contribution to journal › Article › Scientific › peer-review
This study encompasses a comprehensive account of the abrasive wear properties of carbide-free, ultrahigh-strength bainitic steels processed through ausforming at three different temperatures well below the recrystallization stop temperature followed by bainitic transformation at temperatures close to the Ms temperature. Five medium-carbon, high-silicon compositions were designed for the study by suitably varying the alloying levels of carbon, vanadium, niobium, molybdenum, and aluminum. While ausforming at lower temperatures enabled a large number of nucleation sites leading to significant refinement of bainitic laths, the decomposition of austenite at relatively low transformation temperatures was accelerated due to the presence of a high dislocation density, thus enabling completion of bainitic transformation in a reasonable length of time. The steels were characterized in respect of microstructural features and mechanical properties, besides evaluation of wear resistance through a high-stress abrasive wear testing method with natural granite abrasives. The microstructures comprised different fractions of bainitic ferrite and/or granular bainite (56–68%), martensite (0–25%), besides a significant fraction of retained austenite (20–34%) manifesting as pools and also interlath films, depending on the ausforming conditions and subsequent cooling paths. A tensile strength of 1900 MPa level was achieved with hardness exceeding 500 HV for the medium-temperature ausformed steel containing a high carbon content that also showed lowest mass loss in the wear test. The hardness-to-mass loss ratio appeared highly promising with some of the carbide-free bainitic steels on par with or better than the reference martensitic steel. The high work-hardening capability as a consequence of the strain-induced austenite to martensite transformation was considered as the main factor for the superior abrasive wear resistance of the carbide-free bainitic steels.
Research output: Contribution to journal › Article › Scientific › peer-review
Prior austenite grain size has a marked effect on the hardenability, strength, and impact toughness properties of steels. This study was conducted in order to understand the effect of prior austenite grain size and morphology on the mechanical properties and abrasive wear performance of an ultra-high strength steel. A commercial quenched 500 HB grade wear-resistant steel was selected for the study: the steel was austenitized at two different temperatures and compared to the original, as-received quenched condition. The resulting mean prior austenite grain size was ranging from 14 μm to 34 μm. The decrease in grain size improved the low-temperature impact toughness properties. A high stress abrasive wear testing method with natural granite abrasives was utilized for the evaluation of abrasive wear resistance. The results suggest that decreasing the prior austenite grain size improves the abrasive wear resistance with similar hardness level martensitic steels. In addition, high-resolution electron backscatter diffraction measurements revealed formation of ultra-fine grain structures in the severely deformed regions of the wear surfaces.
Research output: Contribution to journal › Article › Scientific › peer-review
Membrane proteins travel along cellular membranes and reorient themselves to form functional oligomers and protein-lipid complexes. Following the Saffman-Delbrück model, protein radius sets the rate of this diffusive motion. However, it is unclear how this model, derived for ideal and dilute membranes, performs under crowded conditions of cellular membranes. Here, we study the rotational motion of membrane proteins using molecular dynamics simulations of coarse-grained membranes and 2-dimensional Lennard-Jones fluids with varying levels of crowding. We find that the Saffman-Delbrück model captures the size-dependency of rotational diffusion under dilute conditions where protein-protein interactions are negligible, whereas stronger scaling laws arise under crowding. Together with our recent work on lateral diffusion, our results reshape the description of protein dynamics in native membrane environments: The translational and rotational motions of proteins with small transmembrane domains are rapid, whereas larger proteins or protein complexes display substantially slower dynamics.
EXT="Martinez-Seara, Hector"
EXT="Ollila, O. H.Samuli"
Research output: Contribution to journal › Article › Scientific › peer-review
Material and spray process selection are the key factors in the tailoring of thermal sprayed coatings for demanding industrial applications. In this study, four commercial Cr3C2-based feedstock materials were sprayed with gas-fuelled high-velocity oxygen-fuel (HVOF) and modern high-velocity air-fuel (HVAF) spray processes. Two materials with standard Cr3C2–25NiCr composition (porous and dense), a Cr3C2–50NiCrMoNb and Cr3C2–37WC–18NiCoCr materials were sprayed in addition to the reference WC-10Co4Cr material. The Cr3C2–50NiCrMoNb had a higher content of the Ni-based metal matrix compared to standard Cr3C2–25NiCr composition for added corrosion resistance, while the Cr3C2–37WC–18NiCoCr material contained additional tungsten carbide (WC) particles to improve the wear resistance. In abrasion and dry particle erosion, the Cr3C2–50NiCrMoNb coatings showed a higher degree of plastic deformation and increased material loss, whereas the Cr3C2–37WC–18NiCoCr coating had wear resistance between the standard Cr3C2–25NiCr and reference WC-10Co4Cr coatings. In cavitation erosion, the lower carbide content of Cr3C2–50NiCrMoNb coatings turned out to improve the resistance against fatigue wear due to higher fracture toughness. Overall, the HVAF sprayed coatings had higher elastic modulus, higher fracture toughness, equal or higher abrasion and erosion resistance, and higher cavitation erosion resistance compared to the HVOF sprayed counterparts.
Research output: Contribution to journal › Article › Scientific › peer-review
Yb3+ doped oxyfluorophosphate glasses with the composition (98.75) [90NaPO3-(10-x) Na2O-xNaF] - 1.25Yb2O3 (in mol%) with x = 0, 2.5, 5, 7.5 and 10 were prepared using a standard melting process. The progressive replacement of Na2O by NaF leads to an increase in the number of Q2 units at the expense of the Q1 units. This increase in the polymerization of the glass network leads to a shift of the optical band gap to lower wavelength, to a slight increase in the intensity of the emission at 1000 nm and more importantly to a change in the glass crystallization process. Indeed, both surface and bulk crystallization were observed in the glass with x = 0 while surface crystallization only occurs when NaF is added in the phosphate network. The heat treatment leads to the precipitation of at least three crystalline phases: as x increases, the NaPO3 phase grows at the expense of Na5P3O10. All glasses precipitate the Yb containing crystal, NaYbP2O7 which leads to an increase in the intensity of the emission at 1000 nm compared to the emission at 975 nm. We show for the first time to the best of our knowledge that transparent Yb3+ doped phosphate glass-ceramics can be obtained within this glass system when free of NaF.
Research output: Contribution to journal › Article › Scientific › peer-review
Cold gas spraying was used to make a coating from an equiatomic CrFeNiMn high-entropy alloy. This four-component alloy was chosen because it is Co-free, thus allowing application in nuclear industries as a possible replacement of currently used stainless steel coatings. The feedstock material was gas atomized powder with a particle size distribution from 20 to 45 μm. A number of parameters were tested, such as the powder feed rate and gas feed pressure, in order to obtain as dense a coating as possible with nitrogen as the process gas. Spraying was performed using a gas preheating temperature of 1000 °C, gas feed pressure ranging from 50 to 60 bar, and two powder feeding rates. The coating thicknesses ranging from 230 to 490 m and porosities ranging from 3% to 10% were obtained depending on the powder feed rate and gas feed pressure. The hardness of the cross-section of the coating was usually lower than that of the surface. The highest coating hardness obtained was above 300 HV0.3 for both the surface and the cross-section. The as-atomized powder consisted of a face-centered cubic (FCC) phase with a minute amount of body-centered cubic (BCC) phase, which was no longer detectable in the coatings. The microstructure of the coating was highly stressed due to the high degree of deformation occurring in cold gas spraying. The deformation leads to strain hardening and induces a pronounced texture in the coating. The 111 planes tend to align along the coating surface, with deformation and texturing concentrating mainly on particle boundaries. A high-entropy alloy (HEA) coating was successfully sprayed for the first time using nitrogen as a process gas. The coating has the potential to replace stainless steel coatings in nuclear industry applications.
Research output: Contribution to journal › Article › Scientific › peer-review
Mechanical recycling of multilayer plastic films from food packages was investigated. The multilayer films were manually separated from municipal solid waste, washed, grinded, and finally compounded at 0–100 wt% concentrations with virgin low-density polyethylene (PE-LD). Polyethylene grafted with maleic anhydride (PE-g-MA) compatibilizer was used in two of the compounds to replace 2 and 5 wt% of the PE-LD to study its effect as well. PE-g-MA is expected to improve the mechanical properties of the compounds by promoting the adhesion between incompatible polymer phases. The composition of the compounds was characterized with Fourier-transform infrared spectroscopy and differential scanning calorimetry and their properties were studied with tensile testing and rotational rheometer measurements. All tested compounds had relatively good mechanical properties and processability. This indicates that recycled multilayer films could replace at least part of the virgin PE-LD in applications where high-thermal stability or good visual appearance is not required. The PE-g-MA compatibilizer did not have a significant effect on the mechanical properties of the compounds.
Research output: Contribution to journal › Article › Scientific › peer-review
Localized surface plasmon resonance has been investigated to enhance light harvesting in hematite-based photoelectrodes modified with gold nanoparticles (AuNPs); meanwhile, an extensive understanding about the different processes involved in the hematite-AuNP system remains unclear. This work addresses a majority of effects associated with AuNP addition by comparing charge transfer, catalytic and light harvesting efficiencies. The obtained results revealed that the lower AuNP amount leads to a higher photocurrent response of 1.20 mA cm-2 at 1.23 VRHE in comparison with all photoelectrodes designed here. X-ray photoelectron data revealed that hematite photoelectrodes loaded with higher concentrations of AuNPs immersed in an alkaline electrolyte showed hydrated/oxidized gold phase formation at the electrode/electrolyte interface. This change on the semiconductor-metal interface may affect the conductivity impairing the photocatalytic performance because of the passivation layer on the AuNP surface, decreasing the efficiency of charge transfer. Notoriously, increasing AuNP amount supported on the hematite surface clearly promoted higher light absorption, which was surprisingly not followed by photoelectrochemical efficiency. This result suggests here that the plasmon effect is not a dominant phenomenon that drives the photoelectrode performance. In fact, a deeper analysis showed that the loaded hematite photoelectrodes with low amounts of AuNPs provides a Schottky contact at the semiconductor-metal interface leading to Fermi level equilibration enhancing charge transport efficiency, which is classified as the predominant effect leading to higher photoresponse in the system.
Research output: Contribution to journal › Article › Scientific › peer-review
This paper presents a systematic study of the effect of various WC-CoCr powders on the residual stresses of the high pressure HVOF sprayed coating. As the residual stresses are recognized to play a significant role in the mechanical and fatigue resistance of the coating, it is understandable that their management is important for damage tolerant coating design. Several studies have recently shown that processes, which produce high particle kinetic energy and lower particle temperature, such as Warm spray, HVAF and high-pressure HVOF processes, generate higher peening stresses and therefore final residual stresses is more compressive compared to lower kinetic energy HVOF systems. In addition to the spraying process, powder properties are known to be one of the most important variables in thermal spraying. Nevertheless, only few studies can be found on the effect of powder properties on residual stresses. The aim of this study was to understand the effect of different powder properties on the formation of residual stress. In situ monitoring was utilized to record curvature and temperature during spraying and to calculate coating residual stresses. This approach is a useful tool for understanding of residual stresses during the thermal spraying process enabling their manipulation. It was found that the powders, with only minor differences in density and particle size, produced a significant difference of about 350 MPa in the stress states of the coatings. The combined effect of spray powder properties and spray parameters on residual stress was almost 560 MPa.
Research output: Contribution to journal › Article › Scientific › peer-review
The ultrafast photochemistry of the [Cr(NCS)6]3- complex upon excitation to the 4T2 ligand-field (LF) state was studied in dimethyl sulfoxide (DMSO) and N,N-dimethylformamide (DMF) in a wide temporal range (100 fs to 9 ms) by a combination of femtosecond and nanosecond transient absorption spectroscopy techniques and supported by quantum-chemical DFT/TD-DFT calculations. The initially excited 4T2 state undergoes intersystem crossing to the vibrationally hot 2E state with time constants of 1.1 ± 0.2 and 1.8 ± 0.1 ps in DMSO and DMF, respectively. Vibrational relaxation occurs in the same time scale and takes 1-5 ps. A major part of the [Cr(NCS)6]3- complex in the 2E state undergoes intersystem crossing to the ground state with time constants of 65 ± 5 and 85 ± 5 ns in DMSO and DMF, respectively. A minor part of electronically excited [Cr(NCS)6]3- undergoes irreversible photochemical decomposition. In DMSO, the photolysis of the [Cr(NCS)6]3- complex results in single or double isothiocyanate ion release followed by the coordination of the solvent molecules with a time constant of 1 ± 0.2 ms.
Research output: Contribution to journal › Article › Scientific › peer-review
Process optimization and quality control are important issues in cold spraying and coating development. Because the cold spray processing is based on high kinetic energy by high particle velocities, online spray monitoring of particle inflight properties can be used as an assisting process tool. Particle velocities, their positions in the spray jet, and particle size measurements give valuable information about spraying conditions. This, in turn, improves reproducibility and reliability of coating production. This study focuses on cold spraying of Al6061 material and the connections between particle inflight properties and coating characteristics such as structures and mechanical properties. Furthermore, novel 2D velocity scan maps done with theHWCS2 online spray monitoring system are presented as an advantageous powder and spray condition controlling tool. Cold spray processing conditions were similar using different process parameters, confirmed with the online spray monitoring prior to coating production. Higher particle velocities led to higher particle deformation and thus, higher coating quality, denser structures, and improved adhesions. Also, deposition efficiency increased significantly by using higher particle velocities.
Research output: Contribution to journal › Article › Scientific › peer-review
Persistent luminescent amorphous borosilicate scaffolds were successfully prepared, for the first time, with a porosity of >70% using the burn-off technique. The persistent luminescence was obtained by adding the SrAl2O4:Eu2+,Dy3+ microparticles: i) in the glass melt or ii) in the glass crushed into powder prior to the sintering. The scaffolds prepared by adding the microparticles in the glass melt exhibits lower persistent luminescence and a slower reaction rate in simulated body fluid than the scaffolds prepared by adding the microparticles in the glass powder due to the release of strontium from the microparticles into the glass during the glass melting.
INT=phys,"Del Cerro, Paloma Roldan"
INT=bmte,"Teittinen, Henriikka"
Research output: Contribution to journal › Article › Scientific › peer-review
Thermal spray processes have been developing toward lower particle temperature and higher velocity. Latest generation high-velocity oxygen-fuel (HVOF) and high-velocity air-fuel (HVAF) can produce very dense coating structures due to the higher kinetic energy typical for these thermal spray processes. Thermally sprayed coatings usually contain residual stresses, which are formed by a superposition of thermal mismatch, quenching and, in case of high kinetic energy technologies, peening stresses. These stresses may have a significant role on the mechanical response and fatigue behavior of the coating. Understanding these effects is mandatory for damage tolerant coating design and wear performance. For instance, wear-resistant WC-CoCr coatings having high compressive stresses show improved cavitation erosion performance. In this study, comparison of residual stresses in coatings sprayed by various thermal spray systems HVOF (Thermico CJS and Oerlikon Metco DJ Hybrid) and HVAF (Kermetico AcuKote) was made. Residual stresses were determined through thickness by utilizing Tsui and Clyne analytical model. The real temperature and deposition stress data were collected in the coating process by in situ technique. That data were used for the model to represent realistic residual stress state of the coating. The cavitation erosion and abrasion wear resistance of the coatings were tested, and relationships between residual stresses and wear resistance were discussed.
Research output: Contribution to journal › Article › Scientific › peer-review
In this study, the local electrochemical activity of untreated and passivated (natural or chemical passivation) zinc specimens was observed during immersion in a 0.1-M NaCl solution. The localized anodic activity during the exposure, measured with the scanning vibrating electrode technique, was linked to zinc dissolution by the pitting corrosion mechanism. It was correlated to specific corrosion products characterized by Fourier transmission infrared (FTIR) microscopy. FTIR molecule maps were produced from individual pitting corrosion sites (100–200 µm in width). With argon ion beam milling and latest energy-dispersive X-ray spectroscopy (EDS) technology, element maps with a high spatial resolution (≪100 nm) were recorded from abrasion- and beam-sensitive corrosion products, showing a residual layer structure. This study demonstrates the capability of FTIR mapping, cross-section polishing, and state-of-the-art scanning electron microscopy imaging, and EDS element mapping to produce high-resolution elemental, molecular, and visual information about pitting corrosion mechanisms on a hot-dip galvanized steel sample.
Research output: Contribution to journal › Article › Scientific › peer-review
Surface states are inherently involved with photoelectrochemical (PEC) solar fuel production; some of them are beneficial and participate in the surface reactions, but some act as recombination centers and therefore limit the PEC efficiency. Surface treatments have been applied to modify the surface states, but interrelated effects of the treatments on both types of surface states have not been properly considered. This research examines the modification of the surface states on hematite-based photoanodes by atomic layer deposition of submonolayer amount of TiO2 and by postannealing treatments. Our results show that the postannealing causes diffusion of Ti deeper into the hematite surface layers, which leads to an increased saturation photocurrent and an anodic shift in the photocurrent onset potential. Without postannealing, the separate TiO2 phase on the hematite surface results in a second intermediate surface state and delayed charge carrier dynamics, i.e., passivation of the recombination surface states. It is evident by these results that the intermediate surface states observed with impedance spectroscopy in a PEC cell are directly involved in the surface reaction and not with the recombination surface states observed with ultrafast (picoseconds-nanoseconds) transient absorption spectroscopy in air. These results open new optimization strategies to control the beneficial and detrimental surface states independently.
Research output: Contribution to journal › Article › Scientific › peer-review
Natural rubber (NR) is a versatile material possessing outstanding mechanical properties, which can be used in multiple applications including the rapidly developing dielectric elastomer generators (DEGs). One of the drawbacks of the existing DEGs is their low efficiency, which can be improved by lowering the dielectric and mechanical losses originating from the material. Therefore, the present research was focusing on assessing the ways to minimize the dielectric and mechanical losses of NR films rather than developing a DEG. In this article, the effect of natural proteins and the rubber stabilizers on energy dissipation of NR films was evaluated. Moreover, the effect of sample posttreatment (with water and acetone), curing and time after cure was discussed. As a result, deproteinized NR stabilized by ammonium caseinate outperformed unmodified NR due to reduced dielectric losses, mechanical hysteresis and stress relaxation. Moreover, the posttreatment methods were found to moderately reduce the material-relates losses.
Research output: Contribution to journal › Article › Scientific › peer-review
We have fabricated luminescent (Er,Ho)2O3 thin films by atomic layer deposition (ALD) and studied their capability to enhance the performance of state-of-the-art single-junction c-Si bifacial solar cells. The films convert IR photons (e.g. 1523 nm) by three- and two-photon upconversion process to emit visible-light in the 400–700 nm range. When the films were coupled with solar cells, ~3% improvement in the short-circuit current density (620 ± 5 to 638 ± 5 mAcm−2) was recorded under a simulated solar excitation equivalent to 16 suns. These findings highlight a potential of ALD for the design and fabrication of luminescent coatings for practical solar cell devices.
Research output: Contribution to journal › Article › Scientific › peer-review
Tempering is an essential part in the fabrication of ultra-high strength steels and it is also widely applied in the processing of wear-resistant steels. In this paper, the effects of different tempering temperatures on the impact-abrasive and abrasive wear properties of martensitic ultra-high strength steels were studied. A novel press-hardening steel with carbon content of 0.4 wt% was received in hot-rolled condition and further austenitized, water-quenched and tempered for 2 h at different temperatures (150–400 °C). Tensile strength values up to 2200MPa and hardness exceeding 650HV were measured. Wear testing was done with impact-abrasive impeller-tumbler and abrasive dry-pot application-oriented test methods simulating mining and mineral handling environments. A laboratory rolled 600HB steel and a commercial 500HB grade wear-resistant steel were included for comparison. The wear surfaces and cross-sections of the samples were thoroughly characterized. Both testing methods produced highly deformed surface layers and strong work-hardening. Wear performance was mainly controlled by the initial hardness of the steels, but differences were found in the highly work-hardened surfaces of the steels.
Research output: Contribution to journal › Article › Scientific › peer-review
A simulation method to predict the reliability of clamped metal contacts under cyclic loading is presented. The main idea is to predict the development of contact condition of a joint by simulating a spatially variable coefficient of friction (COF) and wear. Frictional energy dissipation drives the COF evolution rule, and classic Archard's equation is employed as the evolution rule for wear depth. As both the COF and wear evolution are considered, the presented approach is capable of predicting changes in the contact condition over time. The approach is based on the Finite Element Method (FEM) and is generally applicable to industrial cases. The method is implemented as a subroutine to a FEM solver Abaqus to define a contact formulation in both normal and tangential directions. The subroutine allows full coupling between normal and tangential contact variables, which makes the approach robust also in complex industrial applications. As the effect of wear is described in the contact pressure calculation, there is no need for mesh modification. The presented approach was validated by simulating cylinder-on-plane configuration. The presented method provides similar results obtained with a simulation where geometry is updated due to wear. The results of the case study were qualitatively verified against a bolted joint type fretting experiment. The area of slip after stabilized COF distribution corresponds well with the experimental fretting scars. However, Archard's wear law seems to be limited, at least in partial slip cases, as it overestimates the amount of wear without considering entrapment of wear debris in the contact. A case study of medium speed combustion engine component is presented to show how the simulation method can be used in engine development to ensure reliable contact interfaces.
Research output: Contribution to journal › Article › Scientific › peer-review
It has been shown that quenched and tempered steel in gross-sliding fretting conditions, with tens of microns of slip amplitude, leads to fretting induced cracking and high and non-Coulomb friction. At low tangential load levels, there was only insignificant cracking. However, the running condition tends to change from stick to gross-sliding with a slip amplitude of a few micrometres. In this study, novel two-phase fretting experiments were done where quenched and tempered steel contact is run first at low loads that are initially in stick (running-in phase), followed by a gross-sliding phase with a slip amplitude of 35μm. The results show that gross-sliding phase friction was reduced and the fretting induced cracks were shorter when the running-in phase was done at high enough load level and lasted more than 106 load cycles. At the highest running-in load levels, the resulting crack lengths were approximately halved in comparison to experiments without running-in, and it was possible to achieve nearly ideal Coulomb friction in the gross-sliding phase when the running-in duration was 10.2×106 load cycles. It is concluded that it is possible to control fretting-induced friction and cracking by carefully controlled running-in.
Research output: Contribution to journal › Article › Scientific › peer-review
The tribocorrosion behaviour of two low-alloy steels not previously investigated, was examined in a Pin-on-Disc test device, both in the presence and absence of mechanical wear and/or corrosion in simulated waste solution. Volume losses through wear, corrosion and synergy processes were calculated and changes in the material surfaces investigated. The tribocorrosion behaviour and the volume losses caused by the synergy processes were found to be dependent on the steel grade, instead of applied potential. For both steel grades, material losses were caused by two main degradation mechanisms: wear and wear-induced corrosion. Total material losses and the percentage of wear-corrosion synergy were higher for the ferritic grade than for the martensitic grade. These results are presented and discussed in this paper.
EXT="Heino, Vuokko"
EXT="Isotahdon, Elisa"
Research output: Contribution to journal › Article › Scientific › peer-review
Two different analytical approaches—collinear photofragmentation and atomic absorption spectroscopy (CPFAAS) and chemical ionization atmospheric pressure interface time-of-flight mass spectrometer (CI-APi-TOF)—were applied to detect and identify the online gaseous KOH and HCl formed in the addressed high-temperature reactions. Samples of pure KCl, KCl+Cr, KCl+Fe, and KCl+316 L were studied at 550°C under dry and humid conditions with varying oxygen concentrations. The goal was to shed more light on the gas-phase chemistry during KCl-induced corrosion under conditions relevant to biomass combustion. CI-APi-TOF proved to be a valuable tool for high-temperature corrosion studies: HCl was identified to have formed during the reactions under humid conditions. On the contrary, despite the known sensitivity of CPFAAS, the formation of KOH could not be verified in any of the performed measurements.
Research output: Contribution to journal › Article › Scientific › peer-review
The fatigue life of thermally sprayed Al2O3- and Cr2O3-based coatings has been studied under low-energy (0.7–5 mJ) impact conditions. A threshold impact energy and amount of repetitions the coatings can endure with said energy before catastrophic failure was obtained. The catastrophic failure was determined to occur when the fracture mode of the coating switched from brittle cone cracking to quasi-plastic radial cracking. The results are examined relative to the microstructural features along with other properties of the coatings - hardness and cavitation resistance. The experiment provided a new approach for a straightforward comparison of the micro-scale impact fatigue life of thermally sprayed coatings unachievable with previous methods.
Research output: Contribution to journal › Article › Scientific › peer-review
Magnetic friction is a form of non-contact friction arising from the dissipation of energy in a magnet due to spin reorientation in a magnetic field. In this paper, we study magnetic friction in the context of micromagnetics, using our recent implementation of smooth spring-driven motion (Rissanen and Laurson 2018 Phys. Rev. E 97 053301) to simulate ring-down measurements in two setups where domain wall dynamics is induced by mechanical motion. These include a single thin film with a domain wall in an external field and a setup mimicking a magnetic cantilever tip and substrate, in which the two magnets interact through dipolar interactions. We investigate how various micromagnetic parameters influence the domain wall dynamics actuated by the oscillatory spring-driven mechanical motion and the resulting damping coefficient. Our simulations show that the magnitude of magnetic friction can be comparable to other forms of non-contact friction. For oscillation frequencies lower than those inducing excitations of the internal structure of the domain walls, the damping coefficient is found to be independent of frequency. Hence, our results obtained in the frequency range from 8-112 MHz are expected to be relevant also for typical experimental setups operating in the 100 kHz range.
Research output: Contribution to journal › Article › Scientific › peer-review
Thermally sprayed hardmetal coatings are widely used to protect components and surfaces against wear in various applications. Hard and wear resistant coatings increase the component lifetime and can generate significant savings promoting ecological manufacturing. This study focuses on the performance of tungsten carbide (WC-10Co4Cr)and chromium carbide (Cr 3 C 2 -25NiCr)based hardmetal coatings sprayed with gaseous and liquid fuelled high-velocity oxygen-fuel (HVOF)spray processes and a modern high-velocity air-fuel (HVAF)spray process. The coating characterisation revealed reduced carbide dissolution with decreasing process temperature and denser feedstock powder particles. Smaller carbide size in the Cr 3 C 2 -25NiCr material significantly reduced the carbide rebounding leading to higher carbide content in the sprayed coating and improved erosion wear resistance. Most significant improvements were observed in cavitation erosion for HVAF sprayed WC-10Co4Cr coatings (0.4 μm/h)compared to the HVOF sprayed coatings (1.5–3.7 μm/h). The cavitation erosion resistance of the HVAF sprayed coatings was almost at the level of the WC-10Co sintered bulk (0.2 μm/h).
INT=msee,"Rubio Peregrina, S."
Research output: Contribution to journal › Article › Scientific › peer-review
Fretting fatigue may lead to severe damage in machines. Adhesive material transfer spots in millimeter scale have previously been observed on fretted surfaces, which have been related to cracking. In this study, fretting-induced cracks formed in a large annular flat-on-flat contact are characterized. Optical and scanning electron microscopy of the fretting scar cross-section samples of self-mated quenched and tempered steel specimens revealed severe cracking and deformed microstructure. Two major cracks typically formed around an adhesion spot, which propagated at an oblique angle, regardless of the test parameters used. Millimeter-scale cracks were observed already within a few thousand loading cycles.
INT=msee,"Nurmi, Verner"
EXT="Hintikka, Jouko"
Research output: Contribution to journal › Article › Scientific › peer-review
A new biomimetic stimuli-responsive adaptive elastomeric material, whose mechanical properties are altered by a water treatment is reported in this paper. This material is a calcium sulphate (CaSO4) filled composite with an epoxidized natural rubber (ENR) matrix. By exploiting various phase transformation processes that arise when CaSO4 is hydrated, several different crystal structures of CaSO4·xH2O can be developed in the cross-linked ENR matrix. Significant improvements in the mechanical and thermal properties are then observed in the water-treated composites. When compared with the untreated sample, there is approximately 100% increase in the dynamic modulus. The thermal stability of the composites is also improved by increasing the maximum degradation rate temperature by about 20 °C. This change in behavior results from an in situ development of hydrated crystal structures of the nanosized CaSO4 particles in the ENR matrix, which has been verified using Raman spectroscopy, transmission electron microscopy, atomic force microscopy, and X-ray scattering. This work provides a promising and relatively simple pathway for the development of next generation of mechanically adaptive elastomeric materials by an eco-friendly route, which may eventually also be developed into an innovative biodegradable and biocompatible smart polymeric material.
Research output: Contribution to journal › Article › Scientific › peer-review
We demonstrate single junction GaInNAsSb solar cells with high nitrogen content, i.e. in the range of 5–8%, and bandgap energies close to 0.7 eV grown by molecular beam epitaxy. A good crystalline quality is demonstrated for the entire range of N concentrations. An average external quantum efficiency of 0.45 is demonstrated for GaInNAsSb solar cell with 6.2% N exhibiting a bandgap of 0.78 eV (no antireflection coatings has been applied). The internal quantum efficiency for the cell is 0.65 at E g + 0.2 eV. The solar cells exhibited bandgap-voltage offsets between 0.55 V (for N = 5.3%) and 0.66 V (for N = 7.9%). When used in a six-junction solar cell architecture under AM1.5D illumination, the estimated short-circuit current density corresponding to the 0.78 eV cell is 8.2 mA/cm 2 . Furthermore, using the parameters obtained for the GaInNAsSb junction with 6.2% N, we have estimated that such six-junction solar cell architecture could realistically attain an efficiency of over 50% at 1000 suns concentration.
Research output: Contribution to journal › Article › Scientific › peer-review
Two new low alloyed steels were developed with different fracture toughness values but at similar level of hardness with same composition and microstructural phase. The steels were subjected to impact-abrasion wear test. This work examines specifically the additional role of toughness during impact-abrasion wear, using a newly developed high toughness steel. Microstructural characterisation of the damaged samples revealed that better toughness helps resist both impact and abrasion damage.
Research output: Contribution to journal › Article › Scientific › peer-review
Borosilicate bioactive glasses are attracting an increasing interest due to their good hot forming ability, low crystallization tendency and high bioactivity. Surface functionalization of bioactive glasses is a versatile tool for modulation of their properties and consequently of their biological response and it is still an unexplored topic in the case of borosilicate glasses. The possibility to graft 3-aminopropyltriethoxysilane (APTES) to various borosilicate bioactive glasses have been investigated in the present research work. Glasses were produced by melting and completely characterized (SEM-EDS, density, FTIR-ATR, Raman, NMR, zeta potential and reactivity in SBF and TRIS/HCl). Then, APTES was grafted to the surface of the glasses and its presence was verified by means of XPS, contact angle and zeta potential measurements. This study has shown the possibility to silanize borosilicate bioactive glasses for the first time, however, this silanization protocol does not induce the formation of a continuous coating on the glass surface.
Research output: Contribution to journal › Article › Scientific › peer-review
The demanding environments typically encountered by the wear resistant steels create challenges for the materials selection, because the hardness grades of the steels alone do not reveal the true nature of their wear behavior. In this study, five commercial wear resistant steels were tested using three application oriented test methods with five different test variables for abrasion, impact-abrasion, and slurry erosion. All the used test methods produced high-stress conditions that crushed the used mineral abrasive, plastically deformed the sample surfaces, and led to the formation of adiabatic shear bands. When the results produced by the chosen methods were compared, the normalization of the wear losses by the wear area and test time revealed well the differences between the methods. The test methods ranked the steels similarly, but there were clear differences in the wear rates and wear mechanisms between the tests. In addition, the abrasive methods produced surface adiabatic shear bands, while subsurface shear bands were initiated by the more impacting methods. In the studied conditions, the work hardening ability of the steel had a clear influence on its wear resistance, which largely explains the marked differences in the wear rates of the studied commercial 500HB grade steels.
Research output: Contribution to journal › Article › Scientific › peer-review
Fretting movement is dangerous for machines, because it can cause cracking and surface degradation. The aim of this work was to characterize fretting-induced material degradation in large flat-on-flat contacts without edge effects in a sliding direction using quenched and tempered steel 34CrNiMo6. The focus was on the adhesive contact spots, which were formed under a wide variety of operating conditions. Characterization methods were optical microscopy, Vickers hardness tests and scanning electron microscopy. Three different degradation areas were observed: a general deformation layer, a tribologically transformed structure and a third body layer. All the degradation phases have high hardness and low ductility compared to the base material. The formation and behavior of the degradation layers in different operating conditions were discussed.
INT=mol,"Nurmi, Verner"
EXT="Hintikka, Jouko"
Research output: Contribution to journal › Article › Scientific › peer-review
Designing contacts susceptible to fretting is a challenging task due to uncertainties related to friction. For example, coefficient of friction has shown to vary as a function of load cycles and so-called non-Coulomb friction can exist during individual load cycles. Concepts of stable and unstable friction are presented in this manuscript. Based on experiments, no fretting is to be expected if the utilization of friction is kept below unstable friction threshold. If contact is subjected to tangential load above this threshold, reciprocating slippage, fretting, is to be expected even if the contact was initially in stick. Experimental evidence for existence of such threshold is presented in form of friction data, slip data and fretting scars.
Research output: Contribution to journal › Article › Scientific › peer-review
This paper presents studies on the utilization of aluminosilicate-based mining tailings as raw materials for mullite-based ceramics. Based on the 3:2 stoichiometric composition, mullite was synthesised by reactive sintering with a series of powder mixtures with alumina additions. X-ray diffractometry and scanning electron microscopy analyses revealed that, at the specific mineralogical composition, mullite structure formed surrounded by an amorphous glass phase in reaction-sintered powder mixtures. Results demonstrated that the chemical and mineralogical composition of mining tailings do have an effect on mullite formation possibilities and, only with the particular mineralogical composition, the mullite formation is possible regardless of the correct Al:Si ratio in tailings. Physical and mechanical properties of the formed ceramics were defined, showing comparable values to 3:2 mullite reference. Mullite structure formation enables a better thermal resistance up to above 1450 °C of the formed tailings-based ceramics compared to other aluminosilicates, reflecting their utilization potential for refractory ceramic applications.
EXT="Lagerbom, Juha"
Research output: Contribution to journal › Article › Scientific › peer-review
Thermal spraying using liquid feedstock can produce coatings with very fine microstructures either by utilizing submicron particles in the form of a suspension or through in situ synthesis leading, for example, to improved tribological properties. The focus of this work was to obtain a bimodal microstructure by using simultaneous hybrid powder-precursor HVOF spraying, where nanoscale features from liquid feedstock could be combined with the robustness and efficiency of spraying with powder feedstock. The nanostructure was achieved from YSZ and ZrO2 solution-precursors, and a conventional Al2O3 spray powder was responsible for the structural features in the micron scale. The microstructures of the coatings revealed some clusters of unmelted nanosized YSZ/ZrO2 embedded in a lamellar matrix of Al2O3. The phase compositions consisted of γ- and α-Al2O3 and cubic, tetragonal and monoclinic ZrO2. Additionally, some alloying of the constituents was found. The mechanical strength of the coatings was not optimal due to the excessive amount of the nanostructured YSZ/ZrO2 addition. An amount of 10 vol.% or 7 wt.% 8YSZ was estimated to result in a more desired mixing of constituents that would lead to an optimized coating architecture.
Research output: Contribution to journal › Article › Scientific › peer-review
Corrosion, wear and tribocorrosion behaviours of leaded tin bronze were examined in simulated seawater using alumina counterbody for tribological contact. Active dissolution of alloy and corrosion product development on surfaces were the dominant corrosion mechanisms. Tribological contact with counterbody removed majority of the products, thus contributing to active dissolution of freshly exposed surface. This wear-induced corrosion mechanism contributed to 45% and 60% of total material losses at the two highest potentials, 50 mV and 250 mV vs. Ag/AgCl. Pure wear of alloy occurred in the form of abrasive wear. At anodic potentials under tribological contact, corrosion raised the friction coefficient as compared to pure wear and increased wear of the alloy. These results are presented and discussed in this paper.
EXT="Metsäjoki, J."
EXT="Isotahdon, E."
Research output: Contribution to journal › Article › Scientific › peer-review
In this study, the deformation behavior of three steels was studied at Arctic temperatures by controlled single and multiple oblique angle impacts. The results were compared with the mechanical properties of the steels determined at the corresponding temperatures. At subzero temperatures, the hardness and strength of the studied steels increased and their ability to deform plastically steadily decreased. In the martensitic steels, adiabatic shear bands were observed to form during the impacts at subzero temperatures, indicating that the deformation ability of the steels was critically impaired. At −60 °C, the adiabatic shear bands commonly acted as initiation sites for subsurface cracks. Moreover, the surface characterization of the test samples revealed formation of cracks and wear particles, which was connected to the opening of grain boundaries and martensite laths at low temperatures. Finite Element Modeling was also used to obtain more information about the impact event.
Research output: Contribution to journal › Article › Scientific › peer-review
Fabrication of superhydrophobic surfaces in large scale has been in high interest for several years, also titanium oxide nanostructures having been applied for the purpose. Optimizing the amount and structure of the TiO2 material in the coating will play a key role when considering upscaling. Here, we take a look at fabricating the superhydrophobic surface in a one-step roll-to-roll pilot scale process by depositing TiO2 nanoparticles from a Liquid Flame Spray onto a moving paperboard substrate. In order to find the minimum amount of nanomaterial still sufficient for creating superhydrophobicity, we varied nanoparticle production rate, flame distance from the substrate and line speed. Since the deposited amount of material sideways from the flame path was seen to decrease gradually, spatial analysis enabled us to consistently determine the minimum amount of TiO2 nanoparticles on the substrate needed to achieve superhydrophobicity. Amount as low as 20-30 mg m-2 of TiO2 nanoparticles was observed to be sufficient. The scanning electron microscopy revealed that at this amount, the surface was covered with nanoparticles only partially, but still sufficiently to create a hierarchical structure to affect wetting significantly. Based on XPS analysis, it became apparent that TiO2 gathers hydrocarbons on the surface to develop the surface chemistry towards hydrophobic, but below the critical amount of TiO2 nanoparticles, the chemistry could not enable superhydrophobicity anymore. While varying the deposited amount of TiO2, besides the local spatial variance of the coating amount, also the overall yield was studied. Within the text matrix, a yield up to 44% was achieved. In conclusion, superhydrophobicity was achieved at all tested line speeds (50 to 300 m min-1), even if the amount of TiO2 varied significantly (20 to 230 mg m-2).
Research output: Contribution to journal › Article › Scientific › peer-review
Hydrodynamic thrust and journal bearings are facing challenges in modern heavy-duty machinery where full film lubrication cannot always be achieved or sustained. This is due to reasons such as start–stop operation, increased power density and the use of thinner lubricants. Although this leads to increased overall efficiency, bearings are operating more often under mixed lubrication conditions. This is why the running-in behavior of the bearing material is important. In this study, running-in behavior of traditional leaded tin bronze and its environmentally sustainable alternative, bimetal bismuth, was studied. Experimental friction tests were performed with journal bearings under full film and mixed lubrication conditions in order to find the Stribeck curves. The results are analyzed using frictional energy, and friction coefficient values based on continuous friction monitoring. Remarkable reduction of friction was observed with both bearing materials due to running-in.
Research output: Contribution to journal › Article › Scientific › peer-review
The decrease of stress at constant strain, that is, the stress relaxation process as a function of temperature, is a central mechanical characteristics of elastomer nanocomposites for their potential applications. However, in the conventional stress relaxation test, the relaxation behavior is usually determined as a function of time at constant temperature. The present work reports the temperature scanning stress relaxation (TSSR) characteristics of a new kind of mechanically adaptive elastomer nanocomposite by monitoring the nonisothermal relaxation behavior as a function of temperature. This kind of adaptive elastomer nanocomposite was prepared by introducing calcium sulfate (CaSO4), as the water-responsive phase into the hydrophilic elastomer matrix. The influence of water-induced structural changes on TSSR behavior was investigated. Water treatment had a strong effect on the shape of the relaxation spectrum of the nanocomposite. It was revealed that the in situ development of hydrated nano-rod crystal structures of CaSO4 in the elastomer matrix was responsible for the changes in the mechanical relaxation behavior of the composites. Atomic force microscopy was used to verify this nano-rod crystal morphology in the elastomer matrix. The mechanism of water-induced mechanical reinforcement of the composite was explored from dynamic mechanical analysis of the material and correlated with its stress relaxation behavior.
Research output: Contribution to journal › Article › Scientific › peer-review
Chromium oxide (Cr2O3) is commonly used as an atmospheric plasma-sprayed (APS) coating from powder feedstock in applications requiring resistance to sliding wear and corrosion, as well as amenability to texturing, e.g., in anilox rolls. Recently, high-velocity oxy-fuel spray methods involving suspension feedstock have been considered an extremely promising alternative to produce denser and more homogeneous chromium oxide coatings with lower as-sprayed surface roughness, higher hardness and potentially superior wear performance compared to conventional APS-sprayed coatings. In this study, the impact of process parameters namely auxiliary air cleaning nozzles and a transverse air curtain on suspension high-velocity oxy-fuel-sprayed Cr2O3 suspensions is presented. The produced coatings are characterized for their microstructure, mechanical properties and wear resistance by cavitation erosion. The results reveal the importance of optimized air nozzles and air curtain to achieve a vastly improved coating structure and performance.
Research output: Contribution to journal › Article › Scientific › peer-review
Since the discovery of 45S5 Bioglass® by Larry Hench, bioactive glasses have been widely studied as bone substitute materials and, in more recent years, have also shown great promise for producing three-dimensional scaffolds. The development of additive manufacturing techniques and their application in bone tissue engineering allows the design and fabrication of complex structures with controlled porosity. However, achieving strong and mechanically-reliable bioactive glass scaffolds is still a great challenge. Furthermore, there is a relative paucity of studies reporting an exhaustive assessment of other mechanical properties than compressive strength of glass-derived scaffolds. This research work aimed at determining key mechanical properties of silicate SiO2-Na2O-K2OMgO-CaO-P2O5 glass scaffolds fabricated by robocasting and exhibiting a porosity gradient. When tested in compression, these scaffolds had a strength of 6 MPa, a Young's modulus around 340 MPa, a fracture energy of 93 kJ/m3 and a Weibull modulus of 3, which provides a quantification of the scaffold reliability and reproducibility. Robocasting was a suitable manufacturing method to obtain structures with favorable porosity and mechanical properties comparable to those of the human cancellous bone, which is fundamental regarding osteointegration of bone implants.
EXT="Nommeots-Nomm, Amy"
Research output: Contribution to journal › Article › Scientific › peer-review
Fragmentation of molecular clusters inside mass spectrometers is a significant source of uncertainty in a wide range of chemical applications. We have measured the fragmentation of sulfuric acid clusters driving atmospheric new-particle formation, and developed a novel model, based on first principles calculations, capable of quantitatively predicting the extent of fragmentation.
Research output: Contribution to journal › Article › Scientific › peer-review
The influence of epoxy resin modification by 3-aminopropyltriethoxysilane (APTES) on various properties of warp knitted viscose fabric is reported in this study. Dynamic mechanical, impact resistance, flexural, thermal properties, and burning behavior of the epoxy/viscose fabric composites are studied with respect to varying content of silane coupling agent. The results obtained for APTES-modified epoxy resin based composites reinforced with unmodified viscose fabric composites are compared to unmodified epoxy resin based composites reinforced with APTES-modified viscose fabric. The dynamic mechanical behavior of the APTES-modified resin based composites indicates improved interfacial adhesion. The composites prepared from modified epoxy resin exhibited a twofold increase in impact resistance. The improved adhesion between the fiber and modified resin was also visible from the scanning electron microscope analysis of the impact fracture surface. There was less influence of resin modification on the flexural properties of the composites. The 5% APTES modification induced early degradation of composites compared to all other composites. The burning rate of all the composites under study is rated to be satisfactory for use in automotive interior applications.
EXT="Skrifvars, Mikael"
Research output: Contribution to journal › Article › Scientific › peer-review
Research output: Contribution to journal › Article › Scientific › peer-review
Hypothesis: While multiphase flows, particularly droplet dynamics, are ordinary in nature as well as in industrial processes, their mathematical and computational modelling continue to pose challenging research tasks - patent approaches for tackling them are yet to be found. The lack of analytical flow field solutions for non-trivial droplet dynamics hinders validation of computer simulations and, hence, their application in research problems. High-speed videos and computer vision algorithms can provide a viable approach to validate simulations directly against experiments. Experiments: Droplets of water (or glycerol-water mixtures) impacting on both hydrophobic and superhydrophobic surfaces were imaged with a high-speed camera. The corresponding configurations were simulated using a lattice-Boltzmann multiphase scheme. Video frames from experiments and simulations were compared, by means of computer vision, over entire droplet impact events. Findings: The proposed experimental validation procedure provides a detailed, dynamic one-on-one comparison of a droplet impact. The procedure relies on high-speed video recording of the experiments, computer vision, and on a software package for the analyzation routines. The procedure is able to quantitatively validate computer simulations against experiments and it is widely applicable to multiphase flow systems in general.
EXT="Kulju, S."
Research output: Contribution to journal › Article › Scientific › peer-review
Otherwise attractive substrate materials for printed electronics may have such surface characteristics that make patterning challenging. This article focuses on the printability and performance characterization of conductive patterns on a low surface energy substrate. Surface characteristics of a hydrophobic polyphenylene ether (PPE) substrate and the effects of surface modification using chemical and physical pre-treatments were studied. In addition, silver ink performance and its reliability on this substrate were evaluated. The surface was characterized by surface energy measurements and surface profile analysis. Screen-printed test patterns were characterized to evaluate print quality and electrical and mechanical performance. A further inspection of substrate-ink interactions was conducted using environmental reliability tests. It was observed that ink adhesion could be significantly promoted by choosing a suitable surface pre-treatment method. Low sheet resistances were obtained, and thus, suitable inks for further characterization were found. In addition, it was observed that environmental stress has a significant impact on ink-substrate interactions.
Research output: Contribution to journal › Article › Scientific › peer-review
Decreasing crystal size to nanoscale is a proven method to enhance material properties. In this study, nanosize Cr3C2 and Cr3C2-Ni were synthetized and the reaction sequence was studied. Aqueous precursors using only water-soluble raw materials with varying carbon contents and a nickel addition were spray-dried. Glycine was used as a carbon source and chromium acetate hydroxide as a chromium source in the precursor solutions. Nickel nitrate hexahydrate was introduced as a nickel source to yield a metallic binder into the carbide nanopowder.Resulting powders were heat-treating to identify an applicable precursor composition producing the targeted Cr3C2 phase with crystal size of tens of nanometers. Thermal synthesis tests of the precursor powders to yield Cr3C2 took place at a temperature between 900 and 1300 °C under an Argon atmosphere. The synthesis of nanosize Cr3C2-Ni powder was successful at 1000 °C in 30 min, in a case of the best precursor. In order to produce the carbide phase with no residual oxide traces, relative carbon load has to be 48 wt%, while the stoichiometric amount of carbon in Cr3C2 is 13 wt%. When also introducing the nickel source into the precursor, an even higher carbon load was required. The carbon surplus needed to enable the Cr3C2 synthesis attributes to the non-homogeneity of the precursor composition.The chemical synthesis starting from water-soluble raw materials is a promising way of preparing nanosize Cr3C2-Ni with the targeted phase configuration.
EXT="Vuorinen, Tommi"
EXT="Lagerbom, Juha"
EXT="Kaunisto, Kimmo"
Research output: Contribution to journal › Article › Scientific › peer-review
Customized square grid arrangements of different groove depths (1.0, 1.5 and 3.0 μm) and separations (10 and 30 μm) were successfully laser patterned, using a nanosecond pulsed fibre laser, on the surface of 10 mol% ceria-stabilized zirconia and alumina (10CeTZP-Al2O3) nanocomposite discs (diameter: 10 mm; thickness: 1.5 mm). The patterned surfaces and the in vitro biological response of osteoblasts (SAOS-2) towards them were thoroughly analysed. In terms of composition, the laser treatment was found to cause superficial monoclinic-tetragonal zirconia phase transformation and alumina evaporation. In vitro, the most effective grid configuration for osseous differentiation was found to be 1.5 μm groove depth and 10 μm groove separation, and confocal microscopy revealed that the cells show a tendency to be sorted as groove depth increases. It is thought that custom-made patterns could be produced to guide cell attachment in vivo, which could favour implant integration and reduce healing time.
Research output: Contribution to journal › Article › Scientific › peer-review
We report our findings on the impact of the glass composition on the corrosion of microparticles occurring during the preparation of glass-ceramics using the direct doping method. Microparticles (MPs) with the composition Sr4Al14O25:Eu2+,Dy3+ with blue-green persistent luminescence were chosen as the changes in their spectroscopic properties can be related to the MPs’ corrosion. The MPs were added in phosphate-based glasses with different compositions. When using the same doping parameters, the glass system with the composition 90NaPO3-10Na2O (mol%) was found to be the least corrosive on the MPs whereas the glass system with the composition 90NaPO3-10NaF (mol%) is the most corrosive on the MPs probably due to their different viscosity at 575 °C, the temperature at which the MPs are added in the glass melts.
Research output: Contribution to journal › Article › Scientific › peer-review
Cylinder-forming polystyrene-block-polydimethylsiloxane (PS-b-PDMS, 27.2k-b-11.7k, SD39) block copolymer having a total molecular weight of 39 kg mol−1 was exploited to achieve in-plane morphologies of lines, dots and antidots. Brush-free self-assembly of the SD39 on silicon substrates was investigated using solvents that were PS or PDMS selective, neutral and non-solvents based on their Hansen solubility parameters. The different morphologies were achieved with annealing times ranging from 10 min to 1 h at room temperature. The SD39 patterns were used as an etch mask for transferring the pattern into the underlying substrate. Directed self-assembly and hierarchical directed self-assembly on block copolymer templates for confinement of dots was successfully demonstrated. The strategy for achieving multiple morphologies using one BCP by mere choice of the annealing solvents on unmodified substrates provides a simplified method for surface nanopatterning, templated growth of nanomaterials and nanofabrication.
Research output: Contribution to journal › Article › Scientific › peer-review
Optical properties of diluted narrow band gap magnetic semiconductor nanowire colloids are controlled by modest magnetic fields under 100 Oe. High aspect ratio NiFe2O4 nanowires are used to achieve responsiveness to magnetic field, light absorption and -scattering. Visible light reflectance of the diluted colloids can be either increased or decreased depending on the nanowire alignment relative to the direction of the light propagation. The prepared colloids can be applied as magneto-optical switches or as smart window devices.
INT=fot,"Joost, Urmas"
Research output: Contribution to journal › Article › Scientific › peer-review
An atmospheric pressure aerosol-based wet thin film coating technique called the nFOG is characterized and applied in polymer film coatings. In the nFOG, a fog of droplets is formed by two air-assist atomizers oriented toward each other inside a deposition chamber. The droplets settle gravitationally and deposit on a substrate, forming a wet film. In this study, the continuous deposition mode of the nFOG is explored. We determined the size distribution of water droplets inside the chamber in a wide side range of 0.1–100 µm and on the substrate using aerosol measurement instruments and optical microscopy, respectively. The droplet size distribution was found to be bimodal with droplets of approximately 30–50 µm contributing the most to the mass of the formed wet film. The complementary measurement methods allow us to estimate the role of different droplet deposition mechanisms. The obtained results suggest that the deposition velocity of the droplets is lower than the calculated terminal settling velocity, likely due to the flow fields inside the chamber. Furthermore, the mass flux of the droplets onto the substrate is determined to be in the order of 1 g/m3s, corresponding to a wet film growth rate of 1 µm/s. Finally, the nFOG technique is demonstrated by preparing polymer films with thicknesses in the range of approximately 0.1–20 µm.
EXT="Tuominen, Mikko"
Research output: Contribution to journal › Article › Scientific › peer-review
Binding affinities and stoichiometries of Na+ and Ca2+ ions to phospholipid bilayers are of paramount significance in the properties and functionality of cellular membranes. Current estimates of binding affinities and stoichiometries of cations are, however, inconsistent due to limitations in the available experimental and computational methods. In this work, we improve the description of the binding details of Na+ and Ca2+ ions to a 1-palmitoyl-2-oleoyl-phosphatidylcholine (POPC) bilayer by implicitly including electronic polarization as a mean field correction, known as the electronic continuum correction (ECC). This is applied by scaling the partial charges of a selected state-of-the-art POPC lipid model for molecular dynamics simulations. Our improved ECC-POPC model reproduces not only the experimentally measured structural parameters for the ion-free membrane, but also the response of lipid headgroup to a strongly bound cationic amphiphile, as well as the binding affinities of Na+ and Ca2+ ions. With our new model, we observe on the one side negligible binding of Na+ ions to POPC bilayer, while on the other side stronger interactions of Ca2+ primarily with phosphate oxygens, which is in agreement with the previous interpretations of the experimental spectroscopic data. The present model results in Ca2+ ions forming complexes with one to three POPC molecules with almost equal probabilities, suggesting more complex binding stoichiometries than those from simple models used to interpret the NMR data previously. The results of this work pave the way to quantitative molecular simulations with realistic electrostatic interactions of complex biochemical systems at cellular membranes.
EXT=”Martinez-Seara, Hector”
EXT="Ollila, O. H. Samuli"
Research output: Contribution to journal › Article › Scientific › peer-review
The enzyme catechol-O-methyltransferase (COMT) has water soluble (S-COMT) and membrane associated (MB-COMT), bitopic, isoforms. Of these MB-COMT is a drug target in relation to the treatment of Parkinson's disease. Using a combination of computational and experimental protocols, we have determined the substrate selection mechanism specific to MB-COMT. We show: (1) substrates with preferred affinity for MB-COMT over S-COMT orient in the membrane in a fashion conducive to catalysis from the membrane surface and (2) binding of COMT to its cofactor ADOMET induces conformational change that drives the catalytic surface of the protein to the membrane surface, where the substrates and Mg2+ ions, required for catalysis, are found. Bioinformatics analysis reveals evidence of this mechanism in other proteins, including several existing drug targets. The development of new COMT inhibitors with preferential affinity for MB-COMT over S-COMT is now possible and insight of broader relevance, into the function of bitopic enzymes, is provided.
Research output: Contribution to journal › Article › Scientific › peer-review
Thermally sprayed hard metal coatings are the industrial standard solution for numerous demanding applications to improve wear resistance. In the aim of improving coating quality by utilising finer particle size distributions, several approaches have been studied to control the spray temperature. The most viable solution is to use the modern high velocity air-fuel (HVAF) spray process, which has already proven to produce high-quality coatings with dense structures. In HVAF spray process, the particle heating and acceleration can be efficiently controlled by changing the nozzle geometry. In this study, fine WC-10Co4Cr and Cr3C2-25NiCr powders were sprayed with three nozzle geometries to investigate their effect on the particle temperature, velocity and coating microstructure. The study demonstrates that the particle melting and resulting carbide dissolution can be efficiently controlled by changing the nozzle geometry from cylindrical to convergent–divergent. Moreover, the average particle velocity was increased from 780 to over 900 m/s. The increase in particle velocity significantly improved the coating structure and density. Further evaluation was carried out to resolve the effect of particle in-flight parameters on coating structure and cavitation erosion resistance, which was significantly improved in the case of WC-10Co4Cr coatings with the increasing average particle velocity.
Research output: Contribution to journal › Article › Scientific › peer-review
Stellite-6 coatings were deposited onto AISI 304 stainless steel substrate by gas-fueled HVOF spraying, systematically varying the process parameter settings. By operating the HVOF torch with a fuel-rich mixture, dense coatings (<1% porosity) are produced, containing up to ≈3 vol% oxide inclusions. A substantial amount of a Cr-rich f.c.c. phase is found, mainly produced by quenching of molten lamellae, and distinct from the equilibrium, Co-based f.c.c. solid solution retained in unmelted particles. These coatings exhibit pseudo-passive behavior and survive 5 cycles (100 h) of the Corrodkote test (ASTM B380-97) with no substrate corrosion. Coatings obtained from oxygen-rich mixtures, on the other hand, contain fewer oxide inclusions but also greater porosity, and do not protect the substrate against corrosion. The wear behavior of the coatings is less influenced by deposition conditions. In ball-on-disk dry sliding tests, all coatings exhibit wear rates of 2–3 × 10−5 mm3/(N·m), higher than those reported for bulk or clad Stellite, because of interlamellar delamination. Strain-induced, “martensitic” phase transformation from the f.c.c. structure to a h.c.p. one is observed over a 1–2 μm depth below the contact surface. Additional tribo-oxidation is onset when frictional heat dissipation has heated the wear debris enough to trigger its reaction with the environment. Correspondingly, a transition to a regime of higher friction occurs (from ≈0.6 to ≈0.8). At 400 °C, lamellar delamination is suppressed but wear rates rise to 5–8 × 10−5 mm3/(N·m) because of abrasive and adhesive wear. At 800 °C, a dense “glaze” tribofilm is formed by sintered debris particles, firmly bonded to a thermally grown oxide scale on the underlying metal surface. The “glaze” protects the coating, lowering the wear rate to ≈1 × 10−5 mm3/(N·m) and the friction coefficient to <0.45. Under high-stress particle abrasion conditions, wear rates of ≈1 × 10−3 mm3/(N·m) are found.
Research output: Contribution to journal › Article › Scientific › peer-review
Two experimental agglomerated and sintered (a&s) feedstock powders were prepared, in order to reveal the role of WC addition on the microstructure, hardness, and the abrasion resistance of HVOF-sprayed Cr3C2-NiCr coatings. These powders contained 10 wt.% of sub-micron WC, 20 or 10 wt.% of nickel binder, and Cr3C2 as balance. Experimental coatings were deposited by a liquid fueled high velocity oxygen-fuel (HVOF) spray process and subsequently heat treated at 800 °C for 8 h to simulate elevated temperature service conditions. The microstructures of the powders and coatings were studied by SEM and X-ray diffraction, and the hardnesses of coatings were probed by means of micro and nanoindentation. In addition, the high stress abrasion resistance was tested in a temperature range from room temperature up to 800 °C. The microstructural characterization of the coatings displayed the presence of WC and tungsten containing Cr3C2 grains. The coating hardness increased after heat treatment, which stemmed from precipitation of secondary carbides and solid solution strengthening of the binder by tungsten. In addition, the study revealed that both experimental coatings have high wear resistance at room and elevated temperatures.
Research output: Contribution to journal › Article › Scientific › peer-review
A sol-gel transformation of liquid silica precursor to solid silica particles was carried out in a one-pot synthesis way, where a solution of styrene butadiene elastomer was present. The composites, thus produced, offered remarkable improvements of mechanical and dynamic mechanical performances compared to precipitated silica. The morphological analysis reveals that the alkoxy-based silica particles resemble a raspberry structure when the synthesis of the silica was carried out in the presence of polymer molecules and represent a much more open silica-network structure. However, in the absence of the polymer, the morphology of the silica particles is found to be different. It is envisaged that the special morphology of the in situ synthesized silica particles contributes to the superior reinforcement effects, which are associated with a strong silica-rubber interaction by rubber chains trapped inside the raspberry-like silica aggregates. Therefore, the interfaces are characterized in detail by low-field solid-state 1H NMR spectroscopy, 29Si solid-state NMR spectroscopy, and energy-dispersive X-ray spectroscopy. Low-field 1H NMR-based double-quantum experiments provide a quantitative information about the cross-link density of the silica-filled rubber composites and about the influence of silane coupling agent on the chemical cross-link density of the network and correlates well with equilibrium swelling measurements. The special microstructure of the alkoxy-based silica was found to be associated with the interaction between alkoxy-based silica and rubber chains as a consequence of particle growth in the presence of rubber chains.
Research output: Contribution to journal › Article › Scientific › peer-review
High wear and corrosion of parts lead to an increase in operating costs at thermal power plants. The present paper shows a possible solution to this problem through the arc spraying of protective coatings. Cored wires of the base alloying system Fe-Cr-C were used as a feedstock. Rise of wear- and heat-resistance of the coatings was achieved by additional alloying with Al, B, Ti, and Y. The wear and heat resistance of the coatings were tested via a two-body wear test accompanied by microhardness measurement and the gravimetric method, respectively. A high-temperature corrosion test was performed at 550 °C under KCl salt deposition. The porosity and adhesion strengths of the coatings were also evaluated. The microstructure was investigated with a scanning electron microscope (SEM) unit equipped with an energy dispersive X-ray (EDX) microanalyzer, and the phase composition was assessed by X-ray diffractometry. The test results showed the positive influence of additional alloying with Y on the coating properties. A comparison with commercial boiler materials showed that the coatings have the same level of heat resistance as austenite steels and are an order of magnitude higher than that of pearlite and martensite-ferrite steels. The coatings can be applied to wear- and heat-resistant applications at 20-700 °C.
Research output: Contribution to journal › Article › Scientific › peer-review
This work studies FeVCrC-based coatings as potential alternatives to conventional Ni- and Co-based alloys for wear protection. Specifically, the microstructure and tribological properties of the coatings are characterized as a function of the particle size distribution of the feedstock powder, of the deposition technique – High Velocity Oxygen-Fuel (HVOF) or High Velocity Air-Fuel (HVAF) spraying – and of specific processing parameters. HVOF-sprayed coatings obtained from fine feedstock powder exhibit numerous oxide inclusions, which provide high hardness (≈ 900 HV0.3) but do not excessively impair fracture toughness, as determined through scratch testing techniques. HVAF-sprayed coatings obtained from the same feedstock powder contain much fewer oxide inclusions, and some of them possess simultaneously high hardness and high toughness. Defects (e.g. speckles) are instead formed in case unsuitable HVAF torch hardware is employed. A coarse feedstock powder always results in unmelted inclusions, which impair the cohesion of the coatings, particularly of the HVAF-sprayed ones. Most coatings anyway exhibit very low sliding wear rates < 3 × 10−6 mm3/(N m); abrasive grooving and surface fatigue-induced pitting are the main wear mechanisms. Oxide inclusions do not affect negatively the response of HVOF coatings, whereas too many unmolten particles increase pitting under severe test conditions. Rubber-wheel abrasion testing produces comparatively more severe grooving.
Research output: Contribution to journal › Article › Scientific › peer-review
Unsymmetrical diynes containing N-arylcarbamate groups in the hydrophobic part and hydroxymethylene groups in the hydrophilic part of the molecules were synthesized and studied. The Langmuir monolayer formation process was followed by Brewster angle microscopy (BAM). The Langmuir-Schaefer monolayer films, transferred on solid substrates (quartz or Si), were investigated by absorption spectroscopy and atomic force microscopy (AFM). Four substances had 2 methylene groups in the hydrophilic part of the molecule (n) and 4 or 5 of these groups in the hydrophobic part (m). At the same time the aryl substituent had a hydrogen atom or a MeO group in the p-position of the benzene ring. After 20 min of UV irradiation the initially colorless monomeric films of all four compounds turned into stable blue phase polymeric films. The blue phase is unusual for alcoholic diacetylene derivatives. The BAM and AFM measurements demonstrated higher homogeneity of the films with a MeO group in the aryl substituent in comparison to the molecules with a hydrogen atom. The reasons for these different structural organizations as well as potential applications of stable blue phase polydiacetylene thin films are discussed.
EXT="Alekseev, Alexander"
Research output: Contribution to journal › Article › Scientific › peer-review
We report thin-film InAs/GaAs quantum dot (QD) solar cells with n-i-p+ deep junction structure and planar back reflector fabricated by epitaxial lift-off (ELO) of full 3-in wafers. External quantum efficiency measurements demonstrate twofold enhancement of the QD photocurrent in the ELO QD cell compared to the wafer-based QD cell. In the GaAs wavelength range, the ELO QD cell perfectly preserves the current collection efficiency of the baseline single-junction ELO cell. We demonstrate by full-wave optical simulations that integrating a micro-patterned diffraction grating in the ELO cell rearside provides more than tenfold enhancement of the near-infrared light harvesting by QDs. Experimental results are thoroughly discussed with the help of physics-based simulations to single out the impact of QD dynamics and defects on the cell photovoltaic behavior. It is demonstrated that non radiative recombination in the QD stack is the bottleneck for the open circuit voltage (Voc) of the reported devices. More important, our theoretical calculations demonstrate that the Voc offset of 0.3. V from the QD ground state identified by Tanabe et al., 2012, from a collection of experimental data of high quality III-V QD solar cells is a reliable - albeit conservative - metric to gauge the attainable Voc and to quantify the scope for improvement by reducing non radiative recombination. Provided that material quality issues are solved, we demonstrate - by transport and rigorous electromagnetic simulations - that light-trapping enhanced thin-film cells with twenty InAs/GaAs QD layers reach efficiency higher than 28% under unconcentrated light, ambient temperature. If photon recycling can be fully exploited, 30% efficiency is deemed to be feasible.
Research output: Contribution to journal › Article › Scientific › peer-review
The wear resistance of carbide-free bainitic microstructures have recently shown to be excellent in sliding, sliding-rolling, and erosive-abrasive wear. Boron steels are often an economically favorable alternative for similar applications. In this study, the erosive-abrasive wear performance of the carbide-free bainitic and boron steels with different heat treatments was studied in mining-related conditions. The aim was to compare these steels and to study the microstructural features affecting wear rates. The mining-related condition was simulated with an application oriented wear test method utilizing dry abrasive bed of 8–10 mm granite particles. Different wear mechanisms were found; in boron steels, micro-cutting and micro-ploughing were dominating mechanisms, while in the carbide-free bainitic steels, also impact craters with thin platelets were observed. Moreover, the carbide-free bainitic steels had better wear performance, which can be explained by the different microstructure. The carbide-free bainitic steels had fine ferritic-austenitic microstructure, whereas in boron steels microstructure was martensitic. The level of retained austenite was quite high in the carbide-free bainitic steels and that was one of the factors improving the wear performance of these steels. The hardness gradients with orientation of the deformation zone on the wear surfaces were one of the main affecting factors as well. Smoother work hardened hardness profiles were considered beneficial in these erosive-abrasive wear conditions.
Research output: Contribution to journal › Article › Scientific › peer-review
In cold spraying, powder particles are accelerated by preheated supersonic gas stream to high velocities and sprayed on a substrate. The particle velocities depend on the equipment design and process parameters, e.g., on the type of the process gas and its pressure and temperature. These, in turn, affect the coating structure and the properties. The particle velocities in cold spraying are high, and the particle temperatures are low, which can, therefore, be a challenge for the diagnostic methods. A novel optical online diagnostic system, HiWatch HR, will open new possibilities for measuring particle in-flight properties in cold spray processes. The system employs an imaging measurement technique called S-PTV (sizing-particle tracking velocimetry), first introduced in this research. This technique enables an accurate particle size measurement also for small diameter particles with a large powder volume. The aim of this study was to evaluate the velocities of metallic particles sprayed with HPCS and LPCS systems and with varying process parameters. The measured in-flight particle properties were further linked to the resulting coating properties. Furthermore, the camera was able to provide information about variations during the spraying, e.g., fluctuating powder feeding, which is important from the process control and quality control point of view.
Research output: Contribution to journal › Article › Scientific › peer-review
Synthetic zinc patina was grown on galvanized steel sheets in supercritical carbon dioxide atmosphere. Different patina compounds were dissolved and quantified using a stepwise immersion and dissolution procedure. The distinct patina components, namely anhydrous zinc carbonate (a dense layer adjacent to metallic zinc) and zinc hydroxy carbonate (nanowires on the surface), were dissolved in glycine solutions, followed by quantification of Zn2+ in the solutes by X-ray fluorescence. The zinc hydroxy carbonate nanowires were readily glycine soluble, and the anhydrous zinc carbonate showed scarce glycine solubility, which enabled their selective quantification. The amount of the remaining (anhydrous) zinc carbonate after glycine extraction was determined from the glycine-soluble zinc oxide after calcination (heat treatment for 10 minutes at 350°C). The results were verified by scanning electron microscopy imaging and Fourier transform infrared spectroscopy measurements.
Research output: Contribution to journal › Article › Scientific › peer-review
A green-to-blue triplet-triplet annihilation upconversion of 24.5% quantum yield was achieved at a remarkably low 600 μM annihilator concentration in a viscous polymer matrix. This was made possible by utilizing a ZnTPP-based photosensitizer with exceptionally long 11 ms phosphorescence lifetime. Higher 3 mM annihilator concentration resulted in lower 24% upconversion quantum yield.
Research output: Contribution to journal › Article › Scientific › peer-review
Supercritical carbon dioxide (scCO2) treatment was employed for rapid formation of a zinc patina layer on hot dip galvanized (HDG) steel. In the presence of H2O and a Cu precursor, an artificial patina consisting of two distinctive phases was formed: a dense ~ 1 μm layer of anhydrous ZnCO3 adjacent to native zinc coating, and a needle-like porous structure showing resemblance to hydrozincite (Zn5(CO3)2(OH)6). The artificial patina layer significantly decreased the surface free energy of HDG, which was evidenced also by good wettability by a polyester melamine coating. Furthermore, the needle-like patina surface structure stayed intact through the coating process, indicating improved coating adhesion. ScCO2 treatment facilitates rapid and impurity-free surface treatment of hot dip galvanized steel, and could be used to tailor novel adhesion and corrosion promoting surface morphologies.
Research output: Contribution to journal › Article › Scientific › peer-review
Structural dynamics of the polyethylenimine-DNA and poly(l-lysine)-DNA complexes (polyplexes) was studied by steady-state and time-resolved fluorescence spectroscopy using the fluorescence resonance energy transfer (FRET) technique. During the formation of the DNA polyplexes, the negative phosphate groups (P) of DNA are bound by the positive amine groups (N) of the polymer. At N/P ratio 2, nearly all of the DNA's P groups are bound by the polymer N groups: These complexes form the core of the polyplexes. The excess polymer, added to this system to increase the N/P ratio to the values giving efficient gene delivery, forms a positively charged shell around the core polyplex. We investigated whether the exchange between the core and shell regions of PEI and PLL polyplexes takes place. Our results demonstrated a clear difference between the two studied polymers. Shell PEI can replace PEIs previously attached to DNA in the polyplex core, while PLL cannot. Such a dynamic structure of PEI polyplexes compared to a more static one found for PLL polyplexes partially explains the observed difference in the DNA transfection efficiency of these polyplexes. Moreover, the time-resolved fluorescence spectroscopy revealed additional details on the structure of PLL polyplexes: In between the core and shell, there is an intermediate layer where both core and shell PLLs or their parts overlap.
Research output: Contribution to journal › Article › Scientific › peer-review
Creating efficient water-borne dispersions based mainly on renewable materials for coating of flexible packaging paper was the aim of this study. The effects of an ethylene modified poly(vinyl alcohol) grade and a standard poly(vinyl alcohol) on the oxygen and water vapor barrier performance of corn starch and potato starch coatings was studied. The results showed that a coating composition with a high fraction of a renewable polymer was effective in keeping the oxygen barrier at a technically and commercially applicable level. An ethylene modified poly(vinyl alcohol) grade was found to provide lower oxygen transmission rates at high relative humidity, as compared to a standard poly(vinyl alcohol) grade. The oxygen barrier properties of blends of starch and poly(vinyl alcohol) were similar to that of the pure modified poly(vinyl alcohol) in the range from 0% starch to 60% starch. This was observed with both hydroxypropylated and octenyl succinate modified starch grades. The drying conditions of the mixed starch:poly(vinyl alcohol) coatings were based on drying trials with pure poly(vinyl alcohol) coatings. Drying at moderate temperatures indicated the possibility to slightly decrease water vapor transmission rate by higher drying temperature. Several secondary effects of increased drying temperature such as coating hold-out and formation of defects may also be of importance.
Research output: Contribution to journal › Article › Scientific › peer-review
In this work, an infrared (IR) thermographic procedure was evaluated as a non-destructive testing tool to detect damage in thermal spray metallic coatings. As model systems, polished HVOF- and HVAF-sprayed Fe-based layers deposited onto steel plates were employed. Damage by external-object impingement was simulated through a cyclic impact-test apparatus, which induced circumferential and radial cracks across all model systems, and interface cracks of different sizes in distinct samples. Damaged and undamaged plates were bulk-heated to above 100 °C using an IR lamp; their free-convection cooling was then recorded by an IR thermocamera. The intentionally induced defects were hardly detectable in IR thermograms, due to IR reflection and artificial “hot” spots induced by residuals of transfer material from the impacting counterbody. As a micrometer-thin layer of black paint was applied, surface emissivity got homogenized and any artifacts were effectively suppressed, so that failed coating areas clearly showed up as “cold spots.” This effect was more apparent when large interface cracks occurred. Finite-element modeling proved the physical significance of the IR-thermography approach, showing that failed coating areas are cooled by surrounding air faster than they are heated by conduction from the hot substrate, which is due to the insulating effect of cracks.
Research output: Contribution to journal › Article › Scientific › peer-review
Due to their good corrosion properties, fibre reinforced polymer composites are often used instead of metals for example in hydrometallurgical processes. However, the erosion performance of polymer composites is rather poor when compared to metals. This study focused on the effect of mineral fillers on the erosion performance of vinylester composites. The erosion rates were tested both in water and in acidic environments at high temperature. To improve the erosion performance of the filled composites in these environments, to increase the filler particle hardness was an effective method. Within similar filler materials, better adhesion to the matrix improved the erosion performance, regardless if it was achieved by adhesion promoters or better mechanical interlocking. The hardness of the matrix was found to be disadvantageous for filled composites, although for pure vinylesters higher hardness decreased erosion rate. At the high service temperature, softer matrix accommodated more deformations and better absorption of energy of the impacting erosive particles. Consequently, improved adherence of the filler particles into the matrix and slower erosion rate was observed.
INT=mol,"Sironen, Reija"
EXT="Lindgren, Mari"
Research output: Contribution to journal › Article › Scientific › peer-review
Calculations on the global energy consumption due to friction and wear in the mineral mining industry are presented. For the first time, the impact of wear is also included in more detailed calculations in order to show its enormous tribological and economic impacts on this industry. A large variety of mining equipment used for the extraction, haulage and beneficiation of underground mining, surface mining and mineral processing were analysed. Coefficients of friction and wear rates of moving mechanical assemblies were estimated based on available information in literature in four general cases: (1) a global average mine in use today, (2) a mine with today's best commercial technology, (3) a mine with today's most advanced technology based upon the adaptation of the latest R&D achievements, and (4) a mine with best futuristic technology forecasted in the next 10 years. The following conclusions were reached: • Total energy consumption of global mining activities, including both mineral and rock mining, is estimated to be 6.2% of the total global energy consumption. About 40% of the consumed energy in mineral mining (equalling to 4.6 EJ annually on global scale) is used for overcoming friction. In addition, 2 EJ is used to remanufacture and replace worn out parts and reserve and stock up spare parts and equipment needed due to wear failures. The largest energy consuming mining actions are grinding (32%), haulage (24%), ventilation (9%) and digging (8%). • Friction and wear is annually resulting in 970 million tonnes of CO2 emissions worldwide in mineral mining (accounting for 2.7% of world CO2 emissions). • The total estimated economic losses resulting from friction and wear in mineral mining are in total 210,000 million Euros annually distributed as 40% for overcoming friction, 27% for production of replacement parts and spare equipment, 26% for maintenance work, and 7% for lost production. • By taking advantage of new technology for friction reduction and wear protection in mineral mining equipment, friction and wear losses could potentially be reduced by 15% in the short term (10 years) and by 30% in the long term (20 years). In the short term this would annually equal worldwide savings of 31,100 million euros, 280 TWh energy consumption and a CO2 emission reduction of 145 million tonnes. In the long term, the annual benefit would be 62,200 million euros, 550 TWh less energy consumption, and a CO2 emission reduction of 290 million tonnes. Potential new remedies to reduce friction and wear in mining include the development and uses of new materials, especially materials with improved strength and hardness properties, more effective surface treatments, high-performance surface coatings, new lubricants and lubricant additives, and new designs of moving parts and surfaces of e.g. liners, blades, plates, shields, shovels, jaws, chambers, tires, seals, bearings, gearboxes, engines, conveyor belts, pumps, fans, hoppers and feeders.
Research output: Contribution to journal › Article › Scientific › peer-review
Nanoparticles are used in several applications due to the unique properties they possess compared to bulk materials. Production techniques have continuously evolved over the years. Recently, there has been emphasis on environmentally friendly manufacturing processes. Substrate properties often limit the possible production techniques and, for example; until recently, it has been difficult to incorporate nanoparticles into paper. Chemical reduction of a precursor in the presence of paper changes the bulk properties of paper, which may limit intended end-use. In this study, we present a novel technique for incorporating silver nanoparticles into paper surface using a flame pyrolysis procedure known as Liquid Flame Spray. Papers precoated with mineral pigments and plastic are used as substrates. Silver nanoparticles were analyzed using SEM and XPS measurements. Results show a homogeneous monolayer of silver nanoparticles on the surface of paper, which demonstrated antibacterial properties against E. coli. Paper precoated with plastic showed more nanoparticles on the surface compared to pigment coated paper samples except for polyethylene-precoated paper. The results demonstrate a dry synthesis approach for depositing silver nanoparticles directly onto paper surface in a process which produces no effluents. The production technique used herein is up scalable for industrial production of antibacterial paper.
Research output: Contribution to journal › Article › Scientific › peer-review
This paper presents a phase fluorimetric sensor for the monitoring of the oxygen concentration in in vitro cell models. The sensing surface of the sensor consists of oxygen sensitive fluorescent dyes (platinum(II) octaethylporphyrinketone) embedded in a thin polystyrene film. In order to optimize the optical read-out scheme of the sensor, we carried out electromagnetic simulations of a fluorescently doped polystyrene film deposited on a glass-water interface. The simulation results showed highly anisotropic angular emission distribution with the maximum irradiance being at super critical angles, which attracts tailored optical designs to maximize the fluorescence collection efficiency. For this purpose, we applied an efficient optical read-out scheme based on an in-contact parabolic lens. The use of parabolic lens also facilitates confocal total internal reflection excitation from the substrate side. This makes the excitation effective and insensitive to biofouling or other optical changes in the sensing surface and, more importantly, greatly reduces the amount of excitation power radiated into the cell culture chamber. Experimental results show that when applied together with phase fluorimetric lifetime sensing, this optical scheme allows one to use thin films (
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Starch and poly(vinyl alcohol) based barrier coatings for flexible packaging papers were studied. Both octenyl succinate modified and hydroxypropylated corn and potato starches were blended with regular and ethylene modified poly(vinyl alcohol) to increase the water vapor barrier properties and enhance the flexibility of the starch coatings, in order to accomplish superior barrier performance. Phase separation between starch and poly(vinyl alcohol) was studied in detail, both in the solution and in dry draw-down coatings on paper. The barrier performance of the coated paper was evaluated with respect to water vapor transmission rate. Conditions for the creation of a thin surface layer consisting of only one of the pure polymers were identified and discussed in terms of phase separation in solution migration of poly(vinyl alcohol) to the uppermost surface layer. The phase separation promoted low water vapor transmission rates also with a rather high fraction of starch in the coatings.
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Nanostructured zinc oxide, ZnO, films feature attractive functional properties, but their long-term stability needs further investigation. Here, ZnO thin films with well-aligned rod-like structure were grown on stainless steel substrate. The long-term chemical stability of the ZnO films was investigated in solutions with varying pH values (3 − 11) to enhance knowledge about the durability of films in acidic and basic environments. The solubility and stability of the films in the solutions were investigated using atomic absorption spectrophotometry, scanning electron microscopy imaging and energy-dispersive X-ray spectroscopy analyses, as well as by monitoring changes in water contact angle of the films and in the pH values of the solutions. The ZnO film was found to be most stable at highest pH value, with the amount of dissolved zinc being lowest among the studied pH values and the changes observed with other characterization methods being minor compared to the samples immersed to other solutions. At the lowest pH, the film was removed rapidly from the substrate by dissolution. In solutions featuring pH values 5 and 9, the measured pH was unstable and changed constantly until it reached the value 7.2–7.6, i.e., until the equilibrium of different chemical species in the solution was achieved. These results are presented and discussed in this paper from the viewpoint of applicability of the ZnO films.
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Localized deformation and cracking in a system of thermally sprayed hard metal coating overlaid on a low alloy steel is studied by means of bend testing. In-situ digital image correlation measurements are used to characterize material strain field near the coating/substrate interface. The studied substrate undergoes softening upon yielding which manifests itself as narrow bands of localized shear deformation. The measurements show that the coating cracks and the substrate shear bands interact. When the coating starts cracking during the elastic loading of the substrate, the formed cracks function as nucleation points for the shear bands. In contrast, if the coating resists cracking until the yielding of the substrate, the coating cracks and substrate shear bands form simultaneously. Based on the experiments, continuum-scale finite element model of the system is developed, validated and then used for a systematic numerical analysis of the effects of substrate shear banding on the measurement of coating properties. Based on the results of this work, three main effects can be identified. Firstly, the flow localization in the substrate can increase the measured apparent (macroscopic) surface strain of the coating, if not accounted for by using microscopic techniques. Secondly, substrate shear bands increase the interfacial loading, which may cause unexpected delamination of the coating and thus affect the evaluation of the interfacial strength. Finally, substrate shear bands affect the stress state within the coating and may thus affect the cracking morphology in the coating. Therefore, based on the results of this study, if the coating and interfacial strengths are of similar magnitude with the substrate yield strength, the possible tendency of the substrate towards flow localization should be taken into account in the analysis of the coating behavior.
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Design of the drill–bit and selection of the Cemented Tungsten Carbide (CC) grade for drill–bit inserts are crucial for efficient percussive drilling. This study presents the results of an experimental campaign executed with the aim to identify the distinctive wear mechanisms and behaviour of different CC grades. Three laboratory and one full–scale drilling tests were performed using nine CC grades with different binder contents, binder chemical compositions, mean tungsten carbide (WC) grain sizes, and grain size distributions. Wear traces found on the drill–bit inserts after the full–scale drilling test show noticeable differences depending on their position on the drill–bit. Tensile forces present on the leading edge of the inserts due to the sliding contact with rock are suspected to play a significant role. Laboratory tests performed include: (i) single impact tests using a modified Split Hopkinson Pressure Bar (SHPB) apparatus, (ii) Abrasion Value (AV) rotating disk tests, and (iii) impact abrasion (LCPC) tests. Volume loss and shape change were used as macroscopic measures of wear. Greater volume losses were found for the grades with nickel–based binders compared to those with pure cobalt binder. The use of a narrower WC grain size distribution leads to lesser volume loss in drilling and AV tests. Surface analysis of the damaged microstructure was performed using scanning electron microscope. Distinct meso–scale (few dozens of WC grain sizes) patterns of damaged microstructure zones surrounded by the intact surface were found on the surfaces of specimens after single impact test. The pattern indicates the potential influence of a non–uniform contact due to the rock roughness and internal rock heterogeneities, which is supported by the study of the rock crater roughness. Size of such zones could be seen as a certain length–scale, which determines the insert–rock contact behaviour. A specific “peeling” mechanism of material removal was observed in the full–scale drilling test, where portion of the CC microstructure fused with the rock tribofilm gets removed when that tribofilm peels off.
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The research on high-velocity air-fuel (HVAF)-sprayed Cr3C2-based materials has mostly focused on conventional Cr3C2-25NiCr composition. In this paper, two alternative compositions (Cr3C2-50NiCrMoNb and Cr3C2-37WC-18NiCoCrFe) were sprayed with high-velocity oxy-fuel (HVOF) and HVAF spray processes to evaluate the material behavior during spraying and to provide characterization of the microstructures and mechanical properties of the coatings. For comparison, coatings from the Cr3C2-25NiCr composition were sprayed with both processes. Spray diagnostics were carried out to obtain average particle velocity and temperature for each material and process combinations. The measured average in-flight particle data were 1800 °C and 700 m/s for HVOF process, and 1450 °C and 900 m/s for HVAF process. Characterization of the coating microstructures was carried out by scanning electron microscopy and X-ray diffraction. In addition, the carbon content of the feedstock powders and sprayed coatings was measured with carbon analyzer. The results show that carbide rebounding or selective deposition of particles with higher metal matrix content is the dominating reason for carbide loss during HVAF spraying, while carbide dissolution is an additional source for the HVOF spraying. Higher particle velocities and controlled temperature measured for the HVAF process produced dense coatings with improved toughness and more homogenous coating structure.
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We introduce a novel strategy to quantify the disorder of extended water-water hydrogen-bond (HB) networks sampled in particle-based computer simulations. The method relies on the conformational clustering of the HB connectivity states. We successfully applied it to unveil the fine relationship among the protein dynamical transition in hydrated powder, which marks the activation of protein flexibility at Td ≈ 240 K, and the sudden increase in the configurational disorder of the water HB network enveloping the proteins. Our finding links, in the spirit of the Adam-Gibbs relationship, the diffusivity of protein atoms, as quantified by the hydrogen mean-square displacements, and the thermodynamic solvent configurational entropy.
Research output: Contribution to journal › Article › Scientific › peer-review
Dielectric elastomer actuators (DEAs) have been studied widely in recent years for artificial muscle applications, but their implementation into production is limited due to high operating voltages required. The actuation behavior of dielectric elastomer under an applied electric field is predicted by Maxwell's pressure and thickness strain equations. According to these equations, the best electromechanical response is achieved when the relative permittivity is high and elastic modulus is low. The potential source for additives increasing the relative permittivity of rubbers can be vegetable powders that have much higher dielectric constant than common elastomers. In the present research, the dielectric and actuation properties of polyacrylate rubber (ACM) were studied after the addition of different vegetable-based fillers such as potato starch, corn starch, garlic, and paprika. The results were compared to ACM filled with barium titanate. The compounds containing vegetable fillers showed higher relative dielectric permittivity at 1 Hz frequency than the compounds containing barium titanate due to higher interfacial polarization. The actuation studies showed that lower electric fields are required to generate certain actuation forces when the starches and garlic are used in the rubber instead of barium titanate. Therefore, the vegetable-based fillers can be used to improve actuation performance of DEAs.
INT=mol,"Poikelispää, Minna"
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Several commercial surface treatments are used to increase the adhesion between aramid fibers and the matrix material in composite structures but each of these has some limitations. The aim of this study is to address some of these limitations by developing a surface treatment method for aramid fibers that would not affect mechanical properties of the fibers negatively, could be used with any matrix material and that could withstand handling of the fibers and ageing. The method used is microwave assisted surface treatment that uses microwave radiation together with dry reactive chemicals to create hierarchical structures to the fiber surface and so makes it possible to control the adhesion properties of the fibers. SEM and AFM imaging, fiber tensile tests and modified bundle pull-out test were used to investigate the outcome of the surface treatment and measure adhesion between aramid fiber bundles and rubber. SEM and AFM imaging revealed that nanoscale deposits are formed on to the fiber surface which enable mechanical interlocking between the fiber and the matrix material. Fiber tensile tests showed that the surface treatment does not influence the tensile properties of the fiber negatively. Results from the bundle pull-out tests confirmed that this kind of method can lead up to 259% improvement in adhesion when compared to untreated aramid fibers in the rubber matrix.
Research output: Contribution to journal › Article › Scientific › peer-review
The thermal stability of copper substrate material used in solar thermal collectors was investigated with and without atomic layer deposited (ALD) hafnium oxide barrier films at temperatures of 200–400 °C. HfO2 films were studied as barriers against thermal diffusion of copper substrate atoms. The ALD HfO2 thin films were deposited in a thermal process at 200 °C using Tetrakis(Dimethylamido)Hafnium(Hf(NMe2)4) and H2O precursors, with 200, 400, and 600 cycles. The Cu substrates with and without HfO2 thin films were aged by means of heat treatment in air. The influence of the HfO2 barriers was determined by optical, microstructural, and morphological analyses before and after the ageing procedures. The optical performance of the HfO2 barriers as a part of solar absorber stack was modelled with CODE Coating Designer. The copper surface without a HfO2 barrier thin film oxidized significantly, which increased thermal emittance and surface roughness. 200 cycles of HfO2 deposition did not result in a completely continuous coating and only provided a little protection against oxidation. Films of 200 and 400 cycles gave continuous coverage and the thickest HfO2 thin film studied, which was deposited from 600 ALD cycles and had a thickness ~50 nm, prevented Cu oxidation and diffusion processes after 2 h heat treatment in air at 300 °C, and retained low thermal emissivity. At 400 °C, diffusion and formation of copper oxide hillocks were observed but the HfO2 thin film significantly retarded the degradation when compared to a Cu substrate without and with thinner barrier layers.
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We report herein unprecedented long-range observation of both formation and decay of the exciplex state in donor (D)-bridge (B)-acceptor (A) linked systems. Zinc porphyrins (ZnP) as a donor were tethered to single-walled carbon nanotube (SWNT) as an acceptor through oligo(p-phenylene)s (ZnP-phn-SWNT) or oligo(p-xylene)s (ZnP-xyn-1-ph1-SWNT) with systematically varied lengths (n = 1-5) to address the issue. Exponential dependencies of rate constants for the exciplex formation (kFEX) and decay (kDEX) on the edge-to-edge separation distance between ZnP and SWNT through the bridges were unambiguously derived from time-resolved spectroscopies. Distance dependencies (i.e., attenuation factor, β) of kFEX and kDEX in ZnP-phn-SWNT were found to be considerably small (β = 0.10 for kFEX and 0.12 Å-1 for kDEX) compared to those for charge separation and recombination (0.2-0.8 Å-1) in D-B-A systems with the same oligo(p-phenylene) bridges. The small β values may be associated with the exciplex state with mixed characters of charge-transfer and excited states. In parallel, the substantially nonconjugated bridge of oligo(p-xylene)s exhibited larger attenuation values (β = 0.12 for kFEX and 0.14 Å-1 for kDEX). These results provide deep insight into the unique photodynamics of electronically strongly coupled D-B-A systems involving exciplex.
Research output: Contribution to journal › Article › Scientific › peer-review
Density functional simulations have been performed for Au7Cu23 and Au23Cu7 clusters on MgO(100) supports to probe their catalytic activity for CO oxidation. The adsorption of reactants, O2 and CO, and potential O2 dissociation have been investigated in detail by tuning the location of vacancies (F-center, V-center) in MgO(100). The total charge on Au7Cu23 and Au23Cu7 is negative on all supports, regardless of the presence of vacancies, but the effect is significantly amplified on the F-center. Au7Cu23/MgO(100) and Au23Cu7/MgO(100) with an F-center are the only systems to bind O2 more strongly than CO. In each case, O2 can be effectively activated upon adsorption and dissociated to 2 × O atoms. The different reaction paths based on the Langmuir-Hinshelwood (LH) and Eley-Rideal (ER) mechanisms for CO oxidation have been explored on the Au7Cu23 and Au23Cu7 clusters on F-centers, and the results are compared with the previous findings for Au15Cu15. Overall, the reaction barriers are small, but the changes in the Au:Cu ratio tune the reactant adsorption energies and sites considerably, showing also varying selectivity for CO and O2. The microkinetic model built on the basis of the above results shows a pronounced CO2 production rate at low temperature for the clusters on F-centers.
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Understanding the structure and composition of nanosized gold-copper (AuCu) clusters is crucial for designing an effective AuCu catalyst. Global optimization of AuCu clusters using atomistic force fields is a viable solution for clusters with at least a few nm sizes, because of its fast computation. Here we develop an atomistic many-body potential for AuCu on the basis of the second-moment approximation to the tight-binding model. We show that our potential is in good agreement with density-functional theory calculations, and use it to study the structure and chemical ordering of clusters of sizes up to ∼4 nm by means of global optimization searches. We show that the clusters present a surface enrichment in Au, while subsurface and central sites are enriched in Cu. Surface enrichment in Au and center enrichment in Cu are stronger in icosahedra. Surface Cu atoms prefer terrace sites on (111) facets. Both atomistic and DFT calculations show that L10 and L12 ordered phases are not favorable, even at their ideal compositions for these sizes, because of the tendency of Au to surface segregation. The stability range of icosahedral structures is wider in AuCu nanoalloys than in Au and Cu pure clusters.
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Phthalocyanines (Pc) are well-known light-harvesting compounds. However, despite the tremendous efforts on phthalocyanine synthesis, the achieved energy conversion efficiencies for Pc-based dye-sensitized solar cells are moderate. To cast light on the factors reducing the conversion efficiency, we have undertaken a time-resolved spectroscopy study of the primary photoinduced reactions at a semiconductor-Pc interface. ZnO nanorods were chosen as a model semiconductor substrate with enhanced specific surface area. The use of a nanostructured oxide surface allows to extend the semiconductor-dye interface with a hole transporting layer (spiro-MeOTAD) in a controlled way, making the studied system closer to a solid-state dye-sensitized solar cell. Four zinc phthalocyanines are compared in this study. The compounds are equipped with bulky peripheral groups designed to reduce the self-aggregation of the Pcs. Almost no signs of aggregation can be observed from the absorption spectra of the Pcs assembled on a ZnO surface. Nevertheless, the time-resolved spectroscopy indicates that there are inter-Pc charge separation-recombination processes in the time frame of 1-100 ps. This may reduce the electron injection efficiency into the ZnO by more than 50%, pointing out to a remaining aggregation effect. Surprisingly, the electron injection time does not correlate with the length of the linker connecting the Pc to ZnO. A correlation between the electron injection time and the "bulkiness" of the peripheral groups was observed. This correlation is further discussed with the use of computational modeling of the Pc arrangements on the ZnO surface. (Figure Presented).
Research output: Contribution to journal › Article › Scientific › peer-review
The design and life prediction of fretting wear-sensitive mechanical components remain a challenge. In the present work, the role of wear particle movements under conditions of axisymmetric loading of an annular flat-on-flat contact were investigated using self-mated quenched and tempered steel specimens. Total fretting wear significantly increased when loose wear particles were periodically removed from the interface, and this effect increased as a function of the sliding amplitude. Additionally, increased wear was measured when grooves perpendicular to the sliding direction were added to the interface. Increasing the rate of wear debris ejection leads to increased wear rate because naturally occurring entrapped third-body particles significantly reduce the wear. The shape of fretting loops and values of the average and maximum coefficient of friction remained unaffected by the removal of entrapped wear debris and by the introduction of the grooves.
Research output: Contribution to journal › Article › Scientific › peer-review
Research output: Contribution to journal › Article › Scientific › peer-review
Thermally sprayed tungsten carbide (WC) and chromium carbide (Cr3C2) based hard metal coatings are commonly applied on component surfaces as corrosion and wear resistant layers. Typically, WC-Co/Ni with optional Cr addition and Cr3C2-25NiCr powders are sprayed with high velocity oxy-fuel (HVOF) or high velocity air-fuel (HVAF) processes. Due to the poor oxidation resistance of the WC particles, Cr3C2-25NiCr composition is typically selected for high temperature environments, up to 800-900°C. In this study, two distinct Cr3C2-based compositions of Cr3C2-50NiCrMoNb and Cr3C2-37WC-18NiCoCr were selected as interesting alternatives to conventional Cr3C2-25NiCr. Sliding wear behavior of the coatings sprayed with HVOF and HVAF processes were tested with a ball-on-disk configuration against an Al2O3 ball at room temperature and at 700°C. It was found that both alternative materials had comparable coefficients of friction with the Cr3C2-25NiCr coatings. The Cr3C2-37WC-18NiCoCr coatings provided improved wear resistance at room temperature conditions, but at 700°C the wear rate was increased to the level of the Cr3C2-50NiCrMoNb coatings. Cr3C2-25NiCr coatings experienced the lowest wear rates at elevated temperatures, which was even lower than at room temperature.
Research output: Contribution to journal › Article › Scientific › peer-review
Leaded tin bronze alloys are widely used in heavy machinery bearings operating in boundary and mixed lubrication regions due to the excellent dry lubrication properties of lead. However, restrictions on the use of lead have created an increasing demand for lead-free or low-lead bearing materials. In the present study, suitability of a novel bismuth bronze bimetal material for possible substitution of leaded tin bronze was studied with a special thrust bearing test device, which simulates the contact conditions in the main thrust bearing of mineral crushers. The oil-lubricated test bearings have a flat-on-flat type contact with oil grooves and a constant eccentric motion against a case hardened steel counter plate under a periodically increased axial pressure. The test was continued until a sudden rise in friction, which indicates bearing failure and risk of an imminent seizure. The bismuth bronze showed a load capacity of the same level with the reference material, continuously cast CuSn10Pb10. Characterization by electron microscopy showed that the dry-lubricating bismuth precipitations had a fine grain size and an even distribution, which explains the good load carrying capacity. It was concluded that the bismuth bronze has potential for substituting the leaded tin bronzes in the studied operating conditions.
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A method for monitoring changes in biodegradable polymers during hydrolysis is proposed. This wireless and non-destructive method is based on inductively coupled passive resonance sensors embedded in the polymer shell. In this study, we prepared specimens using two poly(lactide-co-glycolide) copolymers possessing different degradation profiles. The copolymer embedded sensors were immersed in buffer solution and their resonance features were compared with periodically performed conventional polymer characterization methods. A clear difference was noticed in the wirelessly measured signals between the two tested copolymer materials. Also the reference methods showed clear differences between the degradation profiles of the copolymers. The wirelessly measured signals are likely to correlate to the structural changes in the materials during the hydrolysis. In the future, this technique could be used in the laboratory to provide easy-to-access in situ information about the polymers. Even the state of biodegradable polymer implants could be wirelessly monitored.
Research output: Contribution to journal › Article › Scientific › peer-review
Many factors of heat sink, such as its size and mass, component locations, number of fins, and fan power affect heat transfer. Owing to the opposite effects of these factors on heat sink maximum temperature, we have now a multi-objective optimization problem. A typical optimization case consists of hundreds of heat sink temperature field evaluations, which would be impractical to do with CFD. Instead, we propose to combine analytical results of convection and numerical solution of conduction to address these so-called conjugated heat transfer problems. We solve heat conduction in a solid numerically using the finite volume method and tackle convection with the analytical equation of forced convection in a parallel plate channel.This model is suitable for forced and natural convection heat sinks, and we have verified its validity by comparing its results to measured data and CFD calculations. We use the model to improve two industrial examples, using a multi-objective version of the particle swarm optimization (PSO) algorithm. The first example is a forced convection heat sink composed of nine heat generating components at the base plate, and the other is a natural convection case with two components. In both cases, mass is minimized; the other criterion is maximum temperature for the forced convection case and heat sink outer volume for the natural convection case. Our method is many orders of magnitude faster than CFD. Additionally, we provide some LES results of pin fins with natural convection for further use in similar optimizations.
Research output: Contribution to journal › Article › Scientific › peer-review
Adsorption of metal cations onto a cellular membrane changes its properties, such as interactions with charged moieties or the propensity for membrane fusion. It is, however, unclear whether cells can regulate ion adsorption and the related functions via locally adjusting their membrane composition. We employed fluorescence techniques and computer simulations to determine how the presence of cholesterol - a key molecule inducing membrane heterogeneity - affects the adsorption of sodium and calcium onto zwitterionic phosphatidylcholine bilayers. We found that the transient adsorption of sodium is dependent on the number of phosphatidylcholine head groups, while the strong surface binding of calcium is determined by the available surface area of the membrane. Cholesterol thus does not affect sodium adsorption and only plays an indirect role in modulating the adsorption of calcium by increasing the total surface area of the membrane. These observations also indicate how lateral lipid heterogeneity can regulate various ion-induced processes including adsorption of peripheral proteins, nanoparticles, and other molecules onto membranes.
Research output: Contribution to journal › Article › Scientific › peer-review
Chromium carbide-based coatings are commonly applied to protect surfaces against wear at high temperatures. This work discusses the influence of feedstock powder and spray torch selection on the microstructure and high-stress abrasion resistance of thermally sprayed Cr3C2-NiCr coatings. Four commercial feedstock powders with spherical morphology and different microstructures were deposited by different high-velocity spray processes, namely third-generation gas- and liquid-fueled HVOF torches and by the latest generation HVAF torch. The microstructures of the coatings were studied in the as-sprayed state and after various heat treatments. The high-stress abrasion resistance of as-sprayed and heat-treated coatings was tested at room temperature and at 800 °C. The study reveals that the selection of the spray torch mainly affects the room temperature abrasion resistance of the as-sprayed coatings, which is due to differences in the embrittlement of the binder phase generated by carbide dissolution. At elevated temperatures, precipitation and growth of secondary carbides yields a fast equalization of the various coatings microstructures and wear properties.
Research output: Contribution to journal › Article › Scientific › peer-review
In this paper, high-velocity oxy-fuel sprayed coatings from experimental Cr3C2-Ni powder produced by mechanically activated thermal synthesis and disintegrator milling are compared with coatings from commercial Cr3C2-NiCr powder under room- and elevated-temperature abrasive-erosive wear (AEW) conditions. In a room-temperature AEW test, the coating made from the experimental powder had wear rates that were 1.1-5.3 times higher than the coating from the commercial powder; this difference was the lowest at the highest impact velocity (80 m s−1). Under AEW tests at elevated temperature (300 and 550 °C), the coating made from the experimental powder exhibited wear rates that were 1.2-2.8 times higher in comparison with that made from the commercial powder, but this difference was smaller under an oblique impact angle (30°) and higher temperature conditions. The reasons for the lower resistance against AEW of the coating made from the experimental powder were found to be its lower ability to resist plastic indentation and deformation as well as lower indentation fracture toughness at room temperature, weaker bonding between the matrix and reinforcement and probably lower mechanical properties as well as unfavourable residual stresses at elevated temperatures.
Research output: Contribution to journal › Article › Scientific › peer-review
Porphyrin dimers were covalently grafted onto electron-accepting single-walled carbon nanotube (SWNT) sidewalls by direct aryl radical addition reaction with an m-or p-phenylene linker with the help of p-p interaction between the porphyrins. A splitting of the porphyrin Soret band and DFT calculations supported the selective formation of the porphyrin dimers on the sidewall of SWNTs. Photoexcitation of the porphyrin dimers on the SWNT resulted in the formation of the exciplex state, which directly decayed to the ground state without yielding the complete charge-separated state. Lifetimes of the porphyrin dimer-SWNT exciplex were longer than that of a porphyrin monomer-SWNT exciplex due to the stabilization by p-electron interaction over two porphyrin rings. In addition, the weaker electronic coupling through the meta-linkage than the para-one may be responsible for the exciplex lifetime of the porphyrin dimer-SWNT with the m-phenylene linker (49 ps) longer than that with the p-phenylene one (24 ps). The results obtained here provide the basic information on the effect of the donor dimerization on the photodynamic behavior of the exciplex state in donor-acceptor linked systems. [Figure presented]
Research output: Contribution to journal › Article › Scientific › peer-review
Novel high-hardness medium-carbon martensitic laboratory steel has been produced and tested for abrasive wear resistance. Different finish rolling temperatures (FRT) combined with either direct quenching (DQ) or interrupted quenching to 250 °C was applied to vary the content of retained austenite and hardness. The steel carbon content was set to 0.35 % to obtain a surface hardness of approximately 600 HB. Lowering the finish rolling temperature in the range 920-780 °C, i.e. into the non-recrystallization regime resulted in a more elongated prior austenite grain structure, which increased the hardness of the DQ variants without any significant loss of Charpy-V impact toughness. Although increasing the degree of autotempering by raising the quench stop temperature reduces the hardness of the martensitic microstructure, it was found that proper quenching stop temperature could be utilized to achieve balanced toughness and hardness properties. Impact-abrasive wear resistance as measured in impeller-tumbler tests with natural granite as the abrasive demonstrated that wear resistance increased with increasing surface hardness.
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A superamphiphobic coating on a biobased material shows extreme liquid repellency with static contact angles (CA) greater than 150° and roll-off angles less than 10° against water, ethylene glycol, diiodomethane and olive oil, and a CA for hexadecane greater than 130°. The coating consisting of titania nanoparticles deposited by liquid flame spray (LFS) and hydrophobized using plasma-polymerized perfluorohexane was applied to a birch hardwood. Scanning electron microscopy (SEM) imaging after sample preparation by UV laser ablation of coated areas revealed that capped structures were formed and this, together with the geometrically homogeneous wood structure, fulfilled the criteria for overhang structures to occur. The coating showed high hydrophobic durability by still being non-wetted after 500 000 water drop impacts, and this is discussed in relation to geometrical factors and wetting forces. The coating was semi-transparent with no significant coloration. A self-cleaning effect was demonstrated with both water and oil droplets. A self-cleanable, durable and highly transparent superamphiphobic coating based on a capped overhang structure has a great potential for commercial feasibility in a variety of applications, here exemplified for a biobased material.
Research output: Contribution to journal › Article › Scientific › peer-review
Thermally sprayed coatings are strong candidates to be used for replacement of hard chromium – process which is regarded as an environmental risk – in many sliding surfaces for engineering applications such as hydraulic cylinders and aircraft landing gears. Recent advance in thermal spraying technology, based on the increase of the spray particle velocity, has led to improved coating quality. This study focuses on the fatigue performance of structural steel coated with Cr3C2[Formula presented] coating. Coating has been produced by using high kinetic HVOF thermal spray process. First, the coating was optimized for fatigue purposes by studying the residual stress generation. The optimized coating was selected for deposition of axial fatigue tests specimens, whose fatigue performance was compared to the uncoated steel specimens having different surface treatments (turning, polishing, and shot blasting) relevant for the target applications. The results showed that by using a high kinetic energy coating, the fatigue performance of Cr3C2[Formula presented] coated structural steel was clearly improved compared to uncoated steel of similar surface quality. Increased fatigue resistance of the coated material was attributed to the substantial compressive residual stresses that hindered crack initiation and that was caused by the high velocity spray particles during the coating process.
Research output: Contribution to journal › Article › Scientific › peer-review
Dielectric elastomers are promising materials for actuators resembling human muscle. Among elastomers, acrylic rubbers (ACM) have shown good actuation performance but its use is limited by the high operating voltages required. The present work demonstrates that simultaneous incorporation of nanostructured carbon black and dielectric fillers offers an increase in a dielectric permittivity and a suitable modulus of the elastomers matrix, enabling an improved electro-mechanical actuation performance at low voltages. By the use of reinforcing carbon black and barium titanate in an acrylic elastomer matrix a sixfold increase in the dielectric permittivity was realized. A fine tuning of the actuation stress and, consequently, actuation strain can be done by a judicial selection of the different filler concentrations in the soft rubber matrix. Finally, a synergistic effect of the fillers was observed in the improved actuation performance of the developed materials. This work may pave the way to design dielectric elastomers for actuator fabrication.
Research output: Contribution to journal › Article › Scientific › peer-review
Bolted joints may suffer from fretting damage which can significantly decrease fatigue life. A testing arrangement was developed to study the effect of different operating and design parameters of a single bolted joint on fretting fatigue life. Fretting fatigue stress-life (S-N) tests were conducted to investigate in particular the effect of bolt preload and cyclic bulk loading on fatigue life. Fretting fatigue life decreased when increasing the preload and also when increasing the bulk stress. The Digital Image Correlation method was applied to measure tangential displacements close to the contact. A corresponding finite element model of the test setup was used to analyze contact variables in greater detail. The numerical results corresponded well to the experimental results.
INT=MOL, "Juoksukangas, Janne"
Research output: Contribution to journal › Article › Scientific › peer-review
Two austenitic stainless steel grades, 316L and 904L, and three duplex stainless steel grades, LDX 2101, 2205, and 2507, were erosion–corrosion tested as impeller blade materials for hydrometallurgical applications. Samples were attached to the pressure and suction sides of an impeller and were tested in 50 g/l H2SO4 and 0.5 g/l Fe2(SO4)3 for 72 h at 80°C and 95 °C in a small-scale reactor using quartz sand slurry. The results showed that under lower erosion intensity the ranking of the grades was similar to that in pure erosion. Under higher erosion intensity the ranking of the grades changed completely: lean alloys LDX 2101 and 316L suffered from the highest mass losses followed by 2205, 2507, and 904L. To clarify this behavior, the ability of the grades to repassivate was investigated with scratch tests. It was found that the ranking could be explained by the repassivation rates. The only exception was that 2507 showed a similar repassivation rate to 904L but its erosion–corrosion mass loss under higher erosion intensity was larger. One contributing factor to this was found to be the selective dissolution of the austenite phase of all the tested duplex grades. The prerequisites for the galvanic coupling between the phases that was responsible for the selective dissolution are discussed.
EXT="Lindgren, M."
Research output: Contribution to journal › Article › Scientific › peer-review
In this paper, a comparison is made between calculated and measured displacements from a complete contact fretting test device. An experimental technique based on digital image correlation was used to measure the local displacement field at the contact interface. The material of the fretting specimen and pads was quenched and tempered steel. The effect of test device compliances and rigid body movement was minimized by measuring displacements very close to the contact interface. The measured displacements were successfully compared to the computed displacements of a corresponding finite element model. The relative slip amplitude in partial slip conditions, slip distribution across the contact, length of the slip region, and accumulated slip distribution, were compared. Relative slip decreases markedly with increasing normal load and friction coefficient. The friction coefficient was calibrated and determined as a function of loading cycles of fretting fatigue tests with two normal loads. The friction coefficient was found to increase at the beginning of tests and stabilize after about 1000 cycles, which is in agreement with general observations.
Research output: Contribution to journal › Article › Scientific › peer-review
In this work 10-GHz-band RF measurement and microscopy characterizations were performed on thermally and mechanically long-term-stressed coplanar waveguides (CPW) to observe electrical and mechanical degradation in 1-mm-thick PPO/PPE polymer substrates with inkjet-printed Ag conductors. The structure contained two different CPW geometries in a total of 18 samples with 250/270 μm line widths/gaps and 670/180 μm line widths/gaps. A reliability test was carried out with three sets. In set #1 three 250 μm and three 670 μm lines were stored in room temperature conditions and used as a reference. In set #2 six samples were thermally cycled (TC) for 10,000 cycles, and in set #3 six samples were thermally cycled and bent with 6 mm and 8 mm bending diameters. Thermal stressing was done by cycling the samples in a thermal cycling test chamber operating at 0/100 °C with 15-minutes rise, fall, and dwell times, resulting in a one-hour cycle. The samples were analyzed during cycling breaks using a vector network analyzer (VNA). In addition to optical microscopy, field emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM) imaging were used to mechanically characterize the structures. The results showed that the line width of 670 μm had better signal performance and better long-term reliability than the line width of 250 μm. In this study, the average limit for proper RF operation was 2500 thermal cycles with both line geometries. The wide CPW lines provided more stable characteristics than the narrow CPW lines for the whole 10,000-cycle duration of the test, combined with repeated bending with a maximum bending radius of 6 mm. A phenomenon of nanoparticle silver protruding from cracks in the print of the bent samples was observed, as well as fracturing of the silver print in the CPW lines.
EXT="Kunnari, Esa"
EXT="Myllymäki, Sami"
Research output: Contribution to journal › Article › Scientific › peer-review
Zinc oxide films with three types of topographies: needle-like and hexagonal rods and flakes, were prepared by hydrothermal synthesis on stainless steel substrates to investigate their photocatalytic and antibacterial properties. The photocatalytic activity was measured with a methylene blue (MB) discoloration test, whereas a method using bioluminescent whole cell bacterial biosensors enabling the constant monitoring of the amount of living cells on the surfaces was used here to study the antibacterial properties. The results showed that photocatalytic activity was clearly influenced by the surface area, which is in turn dependent on the topography. Moreover, it was found that all the examined films decreased notably the amount of Staphylococcus aureus and Escherichia coli on the surfaces. Despite significant differences in the surface areas of the studied samples that led to different zinc dissolution rate in aqueous environment, no notable differences in antibacterial activity between the films with different morphologies could be detected. These results are presented and discussed in this paper.
Research output: Contribution to journal › Article › Scientific › peer-review
The interactions of two highly positively charged short peptide sequences with negatively charged lipid bilayers were explored by fluorescence binding assays and all-atom molecular dynamics simulations. The bilayers consisted of mixtures of phosphatidylglycerol (PG) and phosphatidylcholine (PC) lipids as well as a fluorescence probe that was sensitive to the interfacial potential. The first peptide contained nine arginine repeats (Arg9), and the second one had nine lysine repeats (Lys9). The experimentally determined apparent dissociation constants and Hill cooperativity coefficients demonstrated that the Arg9 peptides exhibited weakly anticooperative binding behavior at the bilayer interface at lower PG concentrations, but this anticooperative effect vanished once the bilayers contained at least 20 mol % PG. By contrast, Lys9 peptides showed strongly anticooperative binding behavior at all PG concentrations, and the dissociation constants with Lys9 were approximately 2 orders of magnitude higher than with Arg9. Moreover, only arginine-rich peptides could bind to the phospholipid bilayers containing just PC lipids. These results along with the corresponding molecular dynamics simulations suggested two important distinctions between the behavior of Arg9 and Lys9 that led to these striking differences in binding and cooperativity. First, the interactions of the guanidinium moieties on the Arg side chains with the phospholipid head groups were stronger than for the amino group. This helped facilitate stronger Arg9 binding at all PG concentrations that were tested. However, at PG concentrations of 20 mol % or greater, the Arg9 peptides came into sufficiently close proximity with each other so that favorable like-charge pairing between the guanidinium moieties could just offset the long-range electrostatic repulsions. This led to Arg9 aggregation at the bilayer surface. By contrast, Lys9 molecules experienced electrostatic repulsion from each other at all PG concentrations. These insights may help explain the propensity for cell penetrating peptides containing arginine to more effectively cross cell membranes in comparison with lysine-rich peptides.
Research output: Contribution to journal › Article › Scientific › peer-review
High density polyethylene (rHDPE) is extruded 1 to 8 times, with and without detergent, to simulate the effects of impurities on the material and on the artificial ageing process. The mechanical properties, thermal stability, rheology, Fourier transform infrared spectroscopy (FTIR), and volatile organic compound (VOC) emissions are measured. According to the results, ageing of rHDPE increases tensile strength, reduces elongation, and enhances side chain branching of the material and thus causes rheological changes. The addition of detergent reduces changes in mechanical properties and rheological behavior but accelerates thermal degradation. VOC and FTIR measurements of the samples with detergent addition show generation of harmful 1,4-dioxane. The amount of total emission, as well as emissions of important perfumes limonene and 1R-α-pinene, decreases during multiple extrusion cycles. Heating of the plastics is found to be a major factor in the VOC emission reduction. Impurities have a notable effect on the artificial ageing results.
Research output: Contribution to journal › Article › Scientific › peer-review
Nano silica is generated in situ inside the uncrosslinked chloroprene rubber (CR) by the sol-gel reaction of tetraethoxysilane (TEOS). This results in appreciable improvement in mechanical properties of the CR composites at relatively low filler content. Furthermore, exploitation of reactive organosilanes, γ-aminopropyltrimethoxysilane (γ-APS) in particular, in the silica synthesis process facilitates growing of spherical silica particles with a size distribution in the range of 20-50 nm. The silica particles are found to be uniformly dispersed and they do not suffer from filler-filler interaction. Additionally, it is observed that the silica particles are coated by silane and rubber chains together which are popularly known as bound rubber. The existence of the bound rubber on silica surface has been supported by the detailed investigations with transmission electron microscopy (TEM), energy filtered transmission electron microscopy (EFTEM) and energy dispersive X-ray spectroscopy (EDAX). The interaction between rubber and silica, via bi-functionality of the γ-APS, has been explored by detailed FTIR studies.
Research output: Contribution to journal › Article › Scientific › peer-review
Solid topochemical photopolymerization (STP) of Langmuir-Schaefer films of a new class of unsymmetrical diynes, containing N-arylcarbamate groups in the hydrophobic part and hydroxymethylene groups in the hydrophilic part of the molecules was examined. In addition, the monomeric Langmuir monolayer formation was studied by Brewster angle microscopy and the surface morphology of monomer and polymer films on solid substrates were studied by scanning electron microscopy and atomic force microscopy. Three phases of polydiacetylene (PDA) (red, purple and blue) were observed after UV-light polymerization of above-mentioned films of alcohol diacetylene (DA) derivatives. The substitution of MeO group in the aryl ring substituent by hydrogen atom and the variation of the methylene group number in the hydrophobic part from 5 to 6 changed significantly the result of STP: instead of blue phase PDA observed for diynes with MeO group, the red phase PDA was observed for DA with H-atom from the very beginning of diyne film UV irradiation. For two other diynilic N-arylcarbamates of identical chemical structures except of the substituents in the aryl ring of hydrophobic parts of the molecules, no changes in the efficiency of polymerization or the position and shape of absorption bands were observed. This indicated the formation of the purple phase PDA. For these molecules, the number of methylene groups in hydrophobic and hydrophilic parts of the molecules was 9 and 2, respectively.
EXT="Alekseev, Alexander"
Research output: Contribution to journal › Article › Scientific › peer-review
This paper provides a comprehensive characterisation of HVOF- and HVAF-sprayed Cr3C2-25 wt.% NiCr hardmetal coatings. One commercial powder composition with two different particle size distributions was processed using five HVOF and HVAF thermal spray systems. All coatings contain less Cr3C2 than the feedstock powder, possibly due to the rebound of some Cr3C2-rich particles during high-velocity impact onto the substrate. Dry sand-rubber wheel abrasive wear testing causes both grooving and pull-out of splat fragments. Mass losses depend on inter- and intra-lamellar cohesion, being higher (≥70 mg after a wear distance of 5904 m) for the coatings deposited with the coarser feedstock powder or with one type of HVAF torch. Sliding wear at room temperature against alumina involves shallower abrasive grooving, small-scale delamination and carbide pull-outs, and it is controlled by intra-lamellar cohesion. The coatings obtained from the fine feedstock powder exhibit the lowest wear rates (≈5×10-6 mm3/(Nm)). At 400 °C, abrasive grooving dominates the sliding wear behaviour; wear rates increase by one order of magnitude but friction coefficients decrease from ≈0.7 to ≈0.5. The thermal expansion coefficient of the coatings (11.08×10-6 °C-1 in the 30-400 °C range) is sufficiently close to that of the steel substrate (14.23×10-6 °C-1) to avoid macro-cracking.
Research output: Contribution to journal › Article › Scientific › peer-review
Slurry erosion wear performance of glass fibre reinforced vinylester composite (FRP) has been studied using a pilot-scale erosion test apparatus. Tests were conducted at elevated temperatures in aqueous and acidic environments. When using fine quartz as an abrasive material, FRP showed higher mass losses in the aqueous environment than in the acidic conditions, especially at higher temperatures. In this case, the FRP degradation was governed by the penetration of the used medium into the FRP structure. According to the absorption studies, the weight gain of the laminate was more pronounced in the water immersion compared to the acidic solution, which can be a prediction of an increased degradation rate and explain the higher wear in the aqueous medium. When the abrasive material was changed from fine to coarse quartz, the removal of the shielding matrix phase was extensive and a direct route for the acidic solution to the fibres was created causing more severe damage. This was also shown in scanning electron microscopy (SEM) studies, where the samples tested in the acidic solution showed extensive fibre flattening along the erosion flux. By increasing the test temperature close to the boiling point of the medium, an increase in the FRP wear could be seen. The increase in the rotation speed, on the other hand, did not automatically mean higher mass losses. This shows that the wear environment in the present test device is highly complicated with several interrelated parameters affecting the results.
EXT="Lindgren, Mari"
Research output: Contribution to journal › Article › Scientific › peer-review
High-velocity impact wear can have a significant effect on the lifetime of thermally sprayed coatings in multiple applications, e.g., in the process and paper industries. Plasma-sprayed oxide coatings, such as Cr2O3- and TiO2-based coatings, are often used in these industries in wear and corrosion applications. An experimental impact study was performed on thermally sprayed ceramic coatings using the High-Velocity Particle Impactor (HVPI) at oblique angles to investigate the damage, failure, and deformation of the coated structures. The impact site was characterized by profilometry, optical microscopy, and scanning electron microscopy (SEM). Furthermore, the connection between the microstructural details and impact behavior was studied in order to reveal the damage and failure characteristics at a more comprehensive level. Differences in the fracture behavior were found between the thermally sprayed Cr2O3 and TiO2 coatings, and a concept of critical impact energy is presented here. The superior cohesion of the TiO2 coating inhibited interlamellar cracking while the Cr2O3 coating suffered greater damage at high impact energies. The HVPI experiment has proven to be able to produce valuable information about the deformation behavior of coatings under high strain rates and could be utilized further in the development of wear-resistant coatings.
Research output: Contribution to journal › Article › Scientific › peer-review
The microstructure and micromechanical behavior of thermally sprayed Fe-based coatings manufactured with high-velocity oxygen fuel (HVOF) and high-velocity air fuel (HVAF) processes were investigated. Fe-Cr-Ni-Si-B-C and Fe-Cr-Ni-Mo-Si-B-C powders were used as the feedstock materials. The coatings showed a highly dense microstructure with near-zero oxidation. The microstructure of the feedstock powders was better retained when sprayed with HVAF process. Differential scanning calorimetry revealed two small exothermic peaks at about 600 °C for the HVOF-sprayed coatings, without any increase in weight in thermogravimetric analysis. It suggested the re-precipitation of carbides that were dissolved during spraying due to the higher particle temperature reported by spray diagnostics system during the HVOF process (≈1800 °C) compared to the HVAF one (≈1400 °C). Micro- and nano-indentations helped to show the difference in inter-lamellar cohesive strength and, in turn, in the particle deposition mechanism. Coatings sprayed with Fe-Cr-Ni-Mo-Si-B-C composition possessed higher sliding wear resistance than that of Fe-Cr-Ni-Si-B-C due to higher nano-hardness. More specifically, HVOF-sprayed Fe-Cr-Ni-Mo-Si-B-C coating showed the largest intra-lamellar hardness, the largest elasticity, and high quality of particle interfaces which resulted in lower sliding wear rate.
Research output: Contribution to journal › Article › Scientific › peer-review
The correlation between the As to group III flux ratio and photovoltaic performance of GaIn0.1N0.03As solar cells fabricated by molecular beam epitaxy is systematically investigated. The results show that flux ratio has a remarkable influence on the formation of defect traps. Furthermore, the formation of defects at different flux ratios is correlating with the variation of the background doping level and the photovoltaic performance. In particular, this study reveals a linear dependency between current generation, dark saturation current, defect densities, photoluminescence peak intensity and the flux ratio. A significant increase in solar cell performance, exhibiting maximum external quantum efficiency of 90%, is obtained when As/group-III ratio is decreased close to the stoichiometric limit. For optimized growth condition, the 1 eV GaIn0.1N0.03As solar cell exhibits a short circuit current density as high as 17.9 mA/cm2 calculated from the external quantum efficiency data (AM0 conditions) with 870 nm high-pass filter. This value reflects the potential of the GaInNAs cell for current matching and power generation in high efficiency solar cells incorporating three- or four- junctions.
Research output: Contribution to journal › Article › Scientific › peer-review
The photoinduced electron transfer processes were studied for hybrid systems consisting of self-assembled monolayer of zinc phthalocyanine (ZnPc) assembled on ZnO nanorods and a film of organic hole transporting material (HTM) atop. Polythiophene (P3HT) or Spiro-OMeTAD were used as HTM. The study was carried out by ultrafast transient absorption spectroscopy technique with selective excitation of ZnPc at 680 nm or P3HT at 500 nm. Data analysis revealed that photoexcitation of ZnPc in the structure ZnO|ZnPc|P3HT results in a fast (1.8 ps) electron transfer from ZnPc to ZnO, which is followed by a hole transfer from the ZnPc cation to P3HT roughly in 30 ps. However, in the case of ZnO|ZnPc|Spiro-OMeTAD structure, the primary reaction upon excitation of ZnPc is a fast (0.5 ps) hole transfer from ZnPc to Spiro-OMeTAD, and the second step is electron injection from the ZnPc anion to ZnO in roughly 120 ps. Thus, we demonstrate two structurally very similar hybrid architectures that implement two different mechanisms for photoinduced charge separation found in dye-sensitized or in organic solar cells.
Research output: Contribution to journal › Article › Scientific › peer-review
This work reveals the influence of heat treatments on the microstructure, mechanical properties and abrasive wear behaviour of a Cr3C2NiCr coating deposited by an ethene-fuelled high-velocity oxygen-fuel spray process using an agglomerated-and-sintered feedstock powder. The wear resistance of an as-sprayed and heat treated (8 h at 800 °C) coating was evaluated in low- and high-stress abrasion regimes, the latter in a temperature range up to 800 °C. Precipitation of secondary carbides from the supersaturated as-sprayed binder matrix is at the core of the observed changes in the coatings wear resistance upon heat treating. This aging process renders the binder matrix softer and more ductile, as was probed by means of nanoindentation, and thereby improves its resistance against micro-cracking which is identified as an important wear mechanism in high-stress abrasion conditions.
Research output: Contribution to journal › Article › Scientific › peer-review
The state and stability of supercooled water on (super)hydrophobic surfaces is crucial for low temperature applications and it will affect anti-icing and de-icing properties. Surface characteristics such as topography and chemistry are expected to affect wetting hysteresis during temperature cycling experiments, and also the freezing delay of supercooled water. We utilized stochastically rough wood surfaces that were further modified to render them hydrophobic or superhydrophobic. Liquid flame spraying (LFS) was utilized to create a multi-scale roughness by depositing titanium dioxide nanoparticles. The coating was subsequently made non-polar by applying a thin plasma polymer layer. As flat reference samples modified silica surfaces with similar chemistries were utilized. With these substrates we test the hypothesis that superhydrophobic surfaces also should retard ice formation. Wetting hysteresis was evaluated using contact angle measurements during a freeze-thaw cycle from room temperature to freezing occurrence at -7 °C, and then back to room temperature. Further, the delay in freezing of supercooled water droplets was studied at temperatures of -4 °C and -7 °C. The hysteresis in contact angle observed during a cooling-heating cycle is found to be small on flat hydrophobic surfaces. However, significant changes in contact angles during a cooling-heating cycle are observed on the rough surfaces, with a higher contact angle observed on cooling compared to during the subsequent heating. Condensation and subsequent frost formation at sub-zero temperatures induce the hysteresis. The freezing delay data show that the flat surface is more efficient in enhancing the freezing delay than the rougher surfaces, which can be rationalized considering heterogeneous nucleation theory. Thus, our data suggests that molecular flat surfaces, rather than rough superhydrophobic surfaces, are beneficial for retarding ice formation under conditions that allow condensation and frost formation to occur.
Research output: Contribution to journal › Article › Scientific › peer-review
Comparing homologous enzymes adapted to different thermal environments AIDS to shed light on their delicate stability/function trade-off. Protein mechanical rigidity was postulated to secure stability and high-temperature functionality of thermophilic proteins. In this work, we challenge the corresponding-state principle for a pair of homologous GTPase domains by performing extensive molecular dynamics simulations, applying conformational and kinetic clustering, as well as exploiting an enhanced sampling technique (REST2). While it was formerly shown that enhanced protein flexibility and high temperature stability can coexist in the apo hyperthermophilic variant, here we focus on the holo states of both homologues by mimicking the enzymatic turnover. We clearly show that the presence of the ligands affects the conformational landscape visited by the proteins, and that the corresponding state principle applies for some functional modes. Namely, in the hyperthermophilic species, the flexibility of the effector region ensuring long-range communication and of the P-loop modulating ligand binding are recovered only at high temperature.
Research output: Contribution to journal › Article › Scientific › peer-review
We explore, both experimentally and theoretically, the possibility to use a composite of natural rubber (NR) and multiwall carbon nanotubes (MWCNT) as a piezoresistive tensile sensor. As an essentially new feature relative to the previous work, we have performed a systematic study of the mechanism of the piezoresistance at large deformations in a wide range of MWCNT concentrations and crosslinking degrees of the host rubber material. In qualitative agreement with the previous work, the conductivity of the unstrained NR/MWCNT nanocomposite is shown to be adequately described by the percolation theory with the critical exponent evaluated to ∼2.31. Varying tensile stress-induced strains in the composite has been shown to results in a non-linear electrical response that cannot be described by simple modifications of the percolation theory. In order to explain the observed non-linear dependence of the resistance R of the composite on the strain ε, we have developed a scaling theory that relates this resistance to the structural changes in the conducting MWCNT network caused by deforming the host NR. Based on the obtained results, we discuss the ways of using the highly stretchable conductive elastomer composites as an efficient piezoresistive tensile sensor.
Research output: Contribution to journal › Article › Scientific › peer-review
Chemical analysis of solid-liquid interfaces under electrochemical conditions has recently become feasible due to the development of new synchrotron radiation techniques. Here we report the use of "tender" X-ray ambient-pressure X-ray photoelectron spectroscopy (APXPS) to characterize a thin film of Ni-Fe oxyhydroxide electrodeposited on Au as the working electrode at different applied potentials in 0.1 M KOH as the electrolyte. Our results show that the as-prepared 7 nm thick Ni-Fe (50% Fe) film contains Fe and Ni in both their metallic as well as oxidized states, and undergoes further oxidation when the sample is subjected to electrochemical oxidation-reduction cycles. Metallic Fe is oxidized to Fe3+ and metallic Ni to Ni2+/3+. This work shows that it is possible to monitor the chemical nature of the Ni-Fe catalyst as a function of potential when the corresponding current densities are small. This allows for operando measurements just above the onset of OER; however, current densities as they are desired in photoelectrochemical devices (∼1-10 mA cm-2) could not be achieved in this work, due to ohmic losses in the thin electrolyte film. We use a two-dimensional model to describe the spatial distribution of the electrochemical potential, current density, and pH as a function of the position above the electrolyte meniscus, to provide guidance toward enabling the acquisition of operando APXPS at high current density. The shifts in binding energy of water with applied potential predicted by the model are in good agreement with the experimental values.
Research output: Contribution to journal › Article › Scientific › peer-review
Ab initio free energy calculations of guanidinium pairing in aqueous solution confirm the counterintuitive conjecture that the like-charge ion pair is thermodynamically stable. Transferring the guanidinium pair to the inside of a POPC lipid bilayer, like-charge ion pairing is found to occur also inside the membrane defect. It is found to contribute to the nonadditivity of ion transfer, thereby facilitating the presence of ions inside the bilayer. The effect is quantified by free energy decomposition and comparison with ammonium ions, which do not form a stable pair. The presence of two charges inside the center of the bilayer leads to the formation of a pore. Potential consequences for cell penetrating peptides and ion conduction are drawn.
EXT="Vazdar, Mario"
Research output: Contribution to journal › Article › Scientific › peer-review
Static friction is a phenomenon we may mainly consider as related to frictional joints within static mechanics. The step from static friction to tribological phenomena is, however, rather short, since at the onset of sliding in a mechanical contact, the static friction determines the initial resistance against motion. Static friction furthermore plays a role in contacts subjected to traction and fretting. Although being a phenomenon of short duration, the tribological phenomena during the transition from static friction to sliding friction may be of great importance for the operational life of the contact surfaces, particularly if the procedure is repeated for a sufficient number of times. The present paper describes the principles of static friction measurements, details of the employed static friction tribometer and the results of measurements with unlubricated and lubricated sliding couples consisting of steel against uncoated and coated cast iron.
Research output: Contribution to journal › Article › Scientific › peer-review
Non-Coulomb friction may occur in gross sliding fretting conditions, in which the tangential force increases as the fretting movement approaches its extreme position and produces 'hooked' fretting loops. Uncertainties in frictional behaviour make the design of highly loaded contacts against fretting a challenging task. Experiments were made with quenched and tempered steel, and cyclic normal displacements were discovered during non-Coulomb friction conditions. Normal displacement and non-Coulomb friction were caused by tangential fretting scar interactions between protrusions and depressions formed by material transfer. Tangential interlocking leads to inclined sliding conditions, which produce loading components in both tangential and normal directions; this explains most non-Coulomb friction.
Research output: Contribution to journal › Article › Scientific › peer-review
Temperature-induced copper diffusion process and its influences on optical degradation and long-term stability of solar absorber coatings on copper substrates were investigated at intermediate temperatures of 248-500. °C. The studied absorbers were sputtered chromium oxy-nitride absorbers having tin oxide anti-reflection coatings. The absorbers were aged by means of thermal accelerated ageing studies and short-period heat treatments up to 500. °C for two hours.Ageing mechanisms and degradation of the absorbers were analysed before and after the ageing studies by optical measurements (solar absorptance with a UV/Vis/NIR spectrophotometer and thermal emittance by FTIR spectrophotometry), microstructural analysis using a field-emission scanning electron microscope (FESEM) equipped with an energy dispersive X-ray spectrometer (EDS) and a transmission electron microscope (TEM) with an EDS, composition by time-of-flight elastic recoil detection analysis (TOF-ERDA) and an X-ray photoelectron spectroscope (XPS), and adhesion by tensile test. The relation between optical degradation and diffusion mechanisms was studied using optical modelling and simulation. The results clearly revealed the mechanism of outward copper diffusion: diffusion of copper substrate atoms into the coating and through the coating to the surface, formation of copper oxide islands on the surface of the coating, and formation of voids in the substrate surface. The relation between the diffusion mechanisms and increase in thermal emittance of the absorber surface was demonstrated.
Research output: Contribution to journal › Article › Scientific › peer-review
The tribological properties of High Velocity Air-Fuel sprayed Fe-31Cr-12Ni-3.6B-0.6C (wt%) coatings are studied as a function of the deposition parameters. At room temperature, ball-on-disk sliding against Al2O3 is controlled by abrasive grooving and interlamellar cracking, with some tribo-oxidation. Interlamellar crack propagation also controls the coatings response to cavitation erosion and cyclic impact tests. Coatings deposited with higher powder feed rate exhibit poorer performance under all conditions, because of weaker interlamellar cohesion. At 700 °C, sliding wear rates are levelled out, and they are one order of magnitude higher than at room temperature, because of severe abrasive grooving.
Research output: Contribution to journal › Article › Scientific › peer-review
The role of edge wear was studied in impact-abrasion testing conditions with an impeller-tumbler type test device. Three steels with different mechanical properties were tested at 30° and 90° sample angles using natural granite stone as abrasive particles. The edge and planar (inner) areas were carefully exposed to the same conditions by using tightly fitted two-part samples to obtain relevant information about the differences in their wear behavior. The role of edge-concentrated wear was dominant in all materials, and the edge wear rate was several times higher than the wear rate of the inner parts of the specimens. The difference in wear rate was particularly large in short tests and with the 90° sample angle. However, the dominance of the edge-concentrated wear decreased as the test duration became longer. The wear mechanism was largely microfatigue in all materials, but the samples tested at the 30° sample angle showed more microcutting in comparison to the 90° samples. Moreover, the role of microcutting was higher in the wear of the edge parts than in the inner parts.
Research output: Contribution to journal › Article › Scientific › peer-review
Several different tool steel grades were deposited on mild steel by the laser-cladding process with coaxial powder feeding. With bidirectional scanning pattern, most of the grades were deposited crack-free with hardness up to 1000 HV without additional preheating. In a 3-body abrasion wear study, the laser clad Ralloy® WR6 with significant portion of retained austenite exhibited superior abrasive wear resistance compared with the predominantly martensitic tool steel coatings (M2, M4, H13, HS-23, HS-30) and the reference material, Raex® Ar500 wear resistant steel. The abrasion wear resistance of austenitic–martensitic WR6 tool steel was further enhanced by the external addition of 20% volume percentage of relatively large (45–106 µm) vanadium carbides. In single point scratch tests, predominantly martensitic tool steels outperformed austenitic–martensitic tool steels and wear resistant steel. The differences in wear performances were explained by different wear mechanisms and types of contact between the abrasive and the surface.
EXT="Näkki, J."
INT=mol,"Pajukoski, H."
Research output: Contribution to journal › Article › Scientific › peer-review
Here, we describe the use of a biolayer interferometry biosensor for the fast and sensitive detection of virus-specific antibodies from human serum samples. Norovirus-like particles and norovirus P-particles were used to functionalise the biosensor tip. The detection of antibodies directly from serum samples was challenging, but the addition of a metal chelator (DAB) combined with an anti-human horseradish peroxidase-tagged antibody enabled enhanced detection of virus-specific antibodies in serum dilutions up to 1:100,000. Biolayer interferometry provides results faster than an ELISA, with results in as little as 10-20 min when using pre-functionalised sensors. Therefore, biolayer interferometry combined with DAB enhancement offers an attractive method for quick and sensitive quantification of biomolecules from complicated sample matrices.
Research output: Contribution to journal › Article › Scientific › peer-review
The present work describes the wear behaviour of nodular cast iron in rolling-sliding contact with steel wire ropes and steel wires in laboratory and in-service conditions. In each of the studied examples, the wear had proceeded through a surface fatigue process, in which inter-nodular crack propagation and simultaneous deformation in a thin sub-surface zone had resulted in the formation of ferrous scales consisting of material from the metal matrix of the cast iron. The scale layers of the wear surface were oriented towards the direction of the sliding component of the motion, and the spalling of the scales was identified as the dominating mechanism for material removal from the wear surface. The initiation behaviour of the inter-nodular cracks was analysed by crack measurements and statistical analysis of the depths and initiation angles of the cracks in relation to the wear surface. The initiation depths of the cracks increased with increasing contact pressure. Roller samples from in-service and from the component wear tests showed closely similar distributions of the crack depths and crack initiation angles. The sample from the twin-disc test showed aspects of cracking behaviour that were typical of both the rolling and the sliding direction of the roller samples.
Research output: Contribution to journal › Article › Scientific › peer-review
New photocatalytic fibers made of sulfonated polyetheretherketone (SPEEK)/polypropylene (PP) are melt compounded and melt spun, first on laboratory scale and then on a semi-industrial scale. Fiber spinnability is optimized and the fibers are characterized using mechanical testing, electron paramagnetic resonance (EPR) spectroscopy, and scanning electron microscopy (SEM). According to the results, the fiber spinnability remains at a good level up to 10 wt % SPEEK concentration. Optimal processing temperature is 200C due to the thermal degradation at higher temperatures. EPR measurements show good and long-lasting photoactivity after the initial irradiation but also decay in the radical intensity during several irradiation cycles. Mechanical tenacity of the SPEEK/PP 5:95 fiber is approximately 20% lower than for otherwise similar PP fiber. The fiber is a potential alternative to compete against TiO2-based products but more research needs to be done to verify the real-life performance.
ORG=mol,0.5
ORG=mei,0.5
EXT="Skrifvars, Mikael"
Research output: Contribution to journal › Article › Scientific › peer-review
ESD control programs that are based on the standards IEC61340-5-1 and ANSI/ESD S20.20 are targeted to provide safer handling of electronic parts now susceptible to damage by electrostatic discharge. However, ESD failures have occurred in EPA even when all standard control methods are met. To further improve EPAs, ESD control programs should be updated to cover all known common discharge scenarios, and multiple parallel ESD source parameters should be used to assess the level of ESD risks. In addition, a reliable ESD risk assessment should be based on discharge source circuit analysis and product sensitivity tests using the real discharge waveforms found in EPA.
Research output: Contribution to journal › Article › Scientific › peer-review
Integrins are major players in cell adhesion and migration, and malfunctions in controlling their activity are associated with various diseases. Nevertheless, the details of integrin activation are not completely understood, and the role of lipids in the process is largely unknown. Herein, we show using atomistic molecular dynamics simulations that the interplay of phosphatidylinositol 4,5-bisphosphate (PIP2) and talin may directly alter the conformation of integrin αIIbβ3. Our results provide a new perspective on the role of PIP2 in integrin activation and indicate that the charged PIP2 lipid headgroup can perturb a clasp at the cytoplasmic face of the integrin heterodimer.
AUX=fys,"Pöyry, Annika"
Research output: Contribution to journal › Article › Scientific › peer-review
xoa Tribologia_Kiilakoski_et.al_2015_Scanned ei tarkistettu, siirretty kohdasta additional files
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In the present work, a strong filler-filler network of conductive carbon black was strategically established in an elastomer matrix, which leads to a unique combination of electrical and mechanical properties. The novelty of our composites was the development of a strong percolated morphology of nanostructured conducting carbon black particles by the incorporation of relatively large nonreinforcing spherical silica particles, inside the soft elastomer matrix. This technique allowed us to fabricate solution styrene butadiene rubber (S-SBR) composites with outstanding electrical conductivity of 40 S/m, tensile strength ∼10 MPa, and extensibility up to 200%. Furthermore, the electrical conductivity was strain-independent up to 50% elongation strain. The electrical conductivity was found to be unaltered after 2000 loading-unloading cycles. This is the first ever report of a robust elastomeric system with such high electrical conductivity where all the basic ingredients used were selected from well-known commercially available raw materials of rubber industry. This work directly manifests an industrially viable method for preparing high-performance elastic conductors that can be utilized in robust and flexible applications.
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Thermally sprayed Fe-based coatings have been extensively studied as future solution in order to replace more expensive, harmful and environmentally dangerous Ni- and WC-based coatings for several industrial applications where high corrosion and wear resistance are required. The aim of the present study is to investigate the effect of spraying parameters on the microstructure and the corrosion resistance of Fe-based coatings manufactured with the High Velocity Air Fuel (HVAF) thermal spray process. Six sets of thermal spraying parameters have been chosen and their effect on the overall quality of coatings was investigated. All HVAF coatings showed comparably dense microstructure with near-zero oxidation, proving the high quality of the deposition process. However, higher anti-corrosion and mechanical properties were achieved by increasing the spraying air pressure and decreasing the particle feeding rate without altering the thickness and the overall deposition rate. Powder feeding rate was reported to have a remarkable effect on microstructure and corrosion properties. Coatings with beneficial compressive residual stresses were successfully obtained by increasing air pressure during spraying which resulted in improved microstructural and corrosion properties.
Research output: Contribution to journal › Article › Scientific › peer-review
Research output: Contribution to journal › Article › Scientific › peer-review
This work encompasses a facile method for tailoring surface defects in electrospun TiO2 nanofibers by employing hydrogen plasma treatments. This amiable processing method was proven with SQUID, EPR, and XPS to be highly effective in generating oxygen vacancies, accompanied by the reduction of Ti4+ centers to Ti3+, resulting in the formation of black titania. The treatment temperature was found to affect the Ti3+/Ti4+ ratios and surface valence, while preserving the original 1D morphology of the titania fibers. Ab initio DFT calculations showed that a high concentration of oxygen vacancies is highly efficient in producing midgap states that enhance the system absorption over the whole visible range, as observed with UV/vis/NIR diffuse reflectance spectroscopy. Pristine TiO2 nanofibers produced a photocurrent density of similar to 0.02 mA/cm(2) at 1.23 V vs RHE, whereas the hydrogen plasma treatment resulted in up to a 10-fold increase in the photoelectrochemical performance.
Research output: Contribution to journal › Article › Scientific › peer-review
We consider the impact of phosphatidic acid (namely, 1,2-dioleoyl-sn-glycero-3-phosphate, DOPA) on the properties of a zwitterionic (1,2-dipalmitoyl-sn-glycero-3-phosphocholine, DPPC) bilayer used as a model system for protein-free cell membranes. For this purpose, experimental measurements were performed using differential scanning calorimetry and the Langmuir monolayer technique at physiological pH. Moreover, atomistic-scale molecular dynamics (MD) simulations were performed to gain information on the mixed bilayer's molecular organization. The results of the monolayer studies clearly showed that the DPPC/DOPA mixtures are nonideal and the interactions between lipid species change from attractive, at low contents of DOPA, to repulsive, at higher contents of that component. In accordance with these results, the MD simulations demonstrated that both monoanionic and dianionic forms of DOPA have an ordering and condensing effect on the mixed bilayer at low concentrations. For the DOPA monoanions, this is the result of both (i) strong electrostatic interactions between the negatively charged oxygen of DOPA and the positively charged choline groups of DPPC and (ii) conformational changes of the lipid acyl chains, leading to their tight packing according to the so-called umbrella model, in which large headgroups of DPPC shield the hydrophobic part of DOPA (the conical shape lipid) from contact with water. In the case of the DOPA dianions, cation-mediated clustering was observed. Our results provide a detailed molecular-level description of the lipid organization inside the mixed zwitterionic/PA membranes, which is fully supported by the experimental data.
Research output: Contribution to journal › Article › Scientific › peer-review
EXT="Lagerbom, Juha"
EXT="Kanerva, Ulla"
Research output: Contribution to journal › Article › Scientific › peer-review
Several methods based on single- and two-photon fluorescence detected linear dichroism have recently been used to determine the orientational distributions of fluorescent dyes in lipid membranes. However, these determinations relied on simplified descriptions of nonlinear anisotropic properties of the dye molecules, using a transition dipole-moment-like vector instead of an absorptivity tensor. To investigate the validity of the vector approximation, we have now carried out a combination of computer simulations and polarization microscopy experiments on two representative fluorescent dyes (DiI and F2N12S) embedded in aqueous phosphatidylcholine bilayers. Our results indicate that a simplified vector-like treatment of the two-photon transition tensor is applicable for molecular geometries sampled in the membrane at ambient conditions. Furthermore, our results allow evaluation of several distinct polarization microscopy techniques. In combination, our results point to a robust and accurate experimental and computational treatment of orientational distributions of DiI, F2N12S, and related dyes (including Cy3, Cy5, and others), with implications to monitoring physiologically relevant processes in cellular membranes in a novel way.
EXT="Bondar, Alexey"
Research output: Contribution to journal › Article › Scientific › peer-review
Photoinduced electron transfer (ET) in CdSe/ZnS core-shell quantum dot (QD) - fullerene (COOH-C<inf>60</inf>) hybrids was studied by the means of time-resolved emission and absorption spectroscopy techniques. A series of four QDs with emission in the range 540-630 nm was employed to investigate the dependence of the electron transfer rate on the QD size. Emission of the QDs is quenched upon hybrid formation, and the quenching mechanism is identified as photoinduced electron transfer from the QD to the fullerene moiety due to the fullerene anion signature observed in transient absorption. In order to obtain quantitative information on the ET reaction, several kinetic data analysis techniques were used, including a conventional multiexponential fitting and a maximum entropy method for emission decay analysis, as well as a distributed decay model based on the Poisson distribution of fullerenes in the hybrids. The latter gradually simplifies the interpretation of the transient absorption spectra and indicates that the spectra of QD cations are essentially similar to those of neutral QDs, differing only by a minor decrease in the intensity and broadening. Furthermore, only a minor decrease in the ET rate with the increasing QD size was observed, the time constants being in the range 100-200 ps for all studied QDs. The charge recombination is extended to 10 ns or longer for all hybrids.
INT=keb,"Demir, Sinem"
Research output: Contribution to journal › Article › Scientific › peer-review
In this work, we address the question of whether the enhanced stability of thermophilic proteins has a direct connection with internal hydration. Our model systems are two homologous G domains of different stability: the mesophilic G domain of the elongation factor thermal unstable protein from E. coli and the hyperthermophilic G domain of the EF-1α protein from S. solfataricus. Using molecular dynamics simulation at the microsecond time scale, we show that both proteins host water molecules in internal cavities and that these molecules exchange with the external solution in the nanosecond time scale. The hydration free energy of these sites evaluated via extensive calculations is found to be favorable for both systems, with the hyperthermophilic protein offering a slightly more favorable environment to host water molecules. We estimate that, under ambient conditions, the free energy gain due to internal hydration is about 1.3 kcal/mol in favor of the hyperthermophilic variant. However, we also find that, at the high working temperature of the hyperthermophile, the cavities are rather dehydrated, meaning that under extreme conditions other molecular factors secure the stability of the protein. Interestingly, we detect a clear correlation between the hydration of internal cavities and the protein conformational landscape. The emerging picture is that internal hydration is an effective observable to probe the conformational landscape of proteins. In the specific context of our investigation, the analysis confirms that the hyperthermophilic G domain is characterized by multiple states and it has a more flexible structure than its mesophilic homologue. (Figure Presented).
Research output: Contribution to journal › Article › Scientific › peer-review
Fretting may cause severe surface damage and lead to unexpected fatigue failure. Our test apparatus was designed based on reciprocating, large, annular flat-on-flat contact without any edge effects in the direction of the fretting movement. Fretting wear tests were run with quenched and tempered steel with different normal pressures and sliding amplitudes under gross sliding conditions. The development of the friction coefficient and total wear mass depended mostly on the accumulated sliding distance. Initially, friction and wear were highly adhesive but gradually changed to abrasive due to third body accumulation in the interface.
Research output: Contribution to journal › Article › Scientific › peer-review
Rheology and FTIR spectroscopy are compared as methods to study the degree of photodegradation in polypropylene (PP) and polystyrene (PS) sheets. The materials are hot pressed, artificially photo-aged with fluorescent lights for 4-2048 h and then measured with a rotational rheometer and FTIR. Both materials show a tendency for chain scission which can be seen as a reduction in viscosity. Changes in PP can be observed with both methods after 256 h of irradiation. Changes in PS become significant in rheology after 64 h but in FTIR only after 1024 h of irradiation. Due to the different chemical nature of the materials, the degradation of PS is rather linear with exposure, whereas the degradation of PP is more exponential. Using the zero shear viscosities obtained through extrapolations of the Cole-Cole and Carreau-Yasuda models, relative molecular weights are estimated with the aid of the power-law relationship between these two. These results are compared with the carbonyl indices determined from the FTIR spectra. Rheology is found to be a viable alternative for FTIR in certain situations.
ORG=mol,0.7
ORG=keb,0.2
ORG=mei,0.1
Research output: Contribution to journal › Article › Scientific › peer-review
Two diazaporphyrin (DAP)-porphyrin hetero dimers, in β-meso and β-β configurations, were prepared to study their photoinduced intramolecular electron transfer properties. The two meso nitrogen atoms in the porphyrin ring of DAP change its redox potential, making DAP more easily reduced, compared to its porphyrin counterpart. A charge-transfer from porphyrin to DAP in both hetero dimers was verified by versatile optical spectroscopic methods. The steady-state fluorescence spectra indicated an efficient intramolecular exciplex formation for both dimers. For the β-meso dimer, ultrafast time-resolved spectroscopic methods revealed the subpicosecond formation of two types of primary short-living (1-18 ps) intramolecular exciplexes, which relaxed in toluene to form a long-living final exciplex (1.4 ns) followed by a longer-living charge transfer complex (>5 ns). However, in benzonitrile, the lifetime of the final exciplex was longer (660 ps) as was that of the charge transfer complex (180 ps). The β-β analogue formed similar short-living exciplexes in both solvents, but the final exciplex and the charge transfer state had significantly shorter lifetimes. The electrochemical redox potential measurements and density functional theory calculations supported the proposed mechanism.
Research output: Contribution to journal ›